Clean Room Laboratory Manufacturer

Clean Room Laboratory: An Ultimate FAQ Guide

Scientific Research centers and laboratories require special hygienic conditions as well as a controlled environment for their operations; to provide them with these facilities, a Clean Room Laboratory is an ideal enclosed space.

It controls the environment and maintains the sterility for seamless running of your research processes.

The long list of features makes it compatible with your laboratory needs. The powerful filtration mechanism, airlock system, airflow options, temperature, humidity controls, and many more available features are hard to count.

A Clean Room Laboratory comes in different types and classification levels to provide you the best one for your desired environmental standards.

This buying guide will shed light on Clean Room Laboratory, its all features, functions, requirements, specifications, classifications, and much more.

Lab Operators Working in Clean Room Laboratory

1. What is a Clean Room Laboratory?
2. Why do you Need a Clean Room Laboratory?
3. What are the Leading Features of a Clean Room Laboratory?
4. What is the Material of Construction for a Clean Room Laboratory?
5. What Design Features should you Consider While Buying your Clean Room Laboratory?
6. What are the Common Applications of a Clean Room Laboratory?
7. What are the Major Benefits of a Clean Room Laboratory?
8. What is the Difference Between a Random Laboratory and a Clean Room Laboratory?
9. What are the Requirements of a Clean Room Laboratory?
10. How does a Clean Room Laboratory Control Contamination?
11. What Kind of Attire is Needed Inside a Clean Room Laboratory?
12. What are Operational Protocols of a Clean Room Laboratory?
13. Is User Training Important for Clean Room Laboratory?
14. How the Air Quality is Maintained in a Clean Room Laboratory?
15. What is the Cleaning Procedure for the Surfaces of your Clean Room Laboratory?
16. What are Recommended Practices in a Clean Room Laboratory?
17. What are the Different Classifications of a Clean Room Laboratory?
18. How are the Facilities Parameters of the Clean Room Laboratory Monitored?
19. What are the Most Critical Parameters of a Clean Room Laboratory?
20. Conclusion.

What is a Clean Room Laboratory?

A Clean Room Laboratory is a closed area where strict measures are taken to control air pressure, airflow, and other environmental factors to prevent any contamination.

The components and substances inside a laboratory are sensitive to environmental conditions, so these laboratories need precisely controlled conditions to produce accurate results every time.

Moreover, biological components can also be aggravated if exposed to unfavorable conditions; thus, the need arises for a Clean Room Laboratory.

Pathological labs, bio labs, scientific labs, and research centers require it for the continuation of their operations in a sterilized environment.

The different sizes and types give you a chance to pick the one that is suitable for you.

The Clean Room Laboratory varies between different ISO standards, depending upon the criteria required by your working facility.

It efficiently protects your area against airborne contaminants and diminishes the risks of any potential failures.

Sunnyda CE Certified Clean Room Laboratory

Why do you Need a Clean Room Laboratory?

There are different kinds of labs and research facilities that carry out their operations traditionally.

However, still, Clean Room Laboratory is necessary for the safe research of crucial and sensitive samples.

Through it, you can keep every speck of dust away, maintain your temperature, and keep the air filtered to proceed with your experiments successfully.

Generally, laboratories and cryogenic spaces need to be compatible with ISO 14644 standards and adhere to stringent working rules.

For this purpose, Clean Room Laboratory provides the best solution as they are in compliance with ISO 14644 standards and provide you with a controlled and sterile environment that could not be attained otherwise.

What are the Leading Features of a Clean Room Laboratory?

A Clean Room Laboratory comes with various features to ensure that all lab-related operations go smoothly, accurately, and flawlessly.

Here some of its best features are shortlisted to give you a brief insight into its worth:

Filtration System

Luckily, it comes with efficient filters like HEPA (high-efficiency particulate air) and ULPA (Ultra Low Particulate Air) that offer you high-quality filtration.

Both filters trap even the tiniest unrequired particle, even the size of 0.5 or 0.3 micrometers.

Filter Fan Units

A fan filter unit is a motorized fan unit that supplies clean air to the Clean Room Laboratory. Air is drawn by fans, then filtered through pre-filter and main filters.

Using FFUs is also quite energy-efficient as compared to traditional Air Handling Units (AHUs).

Clean Room Laboratory Fan Filter Unit

HVAC and Fire Suppression Systems

HVAC stands for heating, ventilation, and air conditioning system. An HVAC system is also installed inside it to maintain an accurate temperature.

HVAC keeps the environment cozy in winters and cooler in summers because a Clean Room Laboratory needs an ideal temperature regardless of the outdoor weather conditions.

For your safety, there is also a fire suppression system installed inside to prevent any outrage.

This HVAC system works with other fire detection systems to detect smoke and air changes. Furthermore, it alerts you when a risky situation is ahead, so you may take the right action at the right time and localize the damage.

UV Safe Options

One more feature is Ultra Violet options that provide you with optimum sterility conditions.

The UV lights use a short wavelength which reliably kills harmful germs and microorganisms.

The Ultra Violet light is almost 99% efficient in destroying germs and pathogens.

Interlock Door Systems

The interlock door system inside a Clean Room Laboratory intelligently preserves the clean internal environment by preventing dirty air from entering inside.

It maintains air quality by delivering defense against airborne contaminants.

An interlock door system comprises two doors and airspace between them, each opening into separate spaces; the clean side and the dirty side.

This system activates once you enter inside (from the dirty side).

The interlock system is also great for your safety because in case of any emergency or outrage, it instantly deactivates and doors are unlocked.

Temperature Control Mechanism

Temperature control is critical for precision in experiments and handling sensitive compounds and ingredients.

The temperature control inside a Clean Room Laboratory is achieved through an air conditioning system which allows you to adjust the temperature according to your needs.

What is the Material of Construction for a Clean Room Laboratory?

Since the main purpose of a Clean Room Laboratory is to provide a clean and uncontaminated environment for the working, the materials are used keeping this point in view.

Below are some crucial considerations for material:

• Conventional galvanized iron ducts are avoided as they get easily corroded.

• Instead of iron, aluminum with a protective coat of epoxy paint is used for making ducts; aluminum is fire resistant and does not corrode either.

• The blower is made up of fiberglass reinforced plastic or polypropylene.

• HEPA filters with plastic separators are also safe, even for dealing with nuclear processing.

• Water taps are made from PVC; only deionized water is supplied inside through these water taps.

• All lights used inside are covered with protective non-metallic sockets.

• Vitreous silica is preferred to be used inside as it is easy to clean and perfectly protects the surfaces from contamination. Vitreous silica can also bear intense temperatures.

Clean Room Laboratory Lights

What Design Features should you Consider While Buying your Clean Room Laboratory?

The Clean Room Laboratory comes in a variety of shapes, sizes, and features. To get the best deal, you need to keep the basic design in your consideration.

Some points are highlighted for you:

• You should always focus on the internal surface and ensure that they are impervious and smooth; it will limit the chances of debris accumulation in cracks and crevices.

• The construction material, ducts, and cabinets should be non-corroding, non-peeling, and non-degenerating.

• The surfaces should be rigid and robust, so they may not crack easily.

• A well-designed air handling system should be used as they can recirculate the air as well as only bring the fresh air inside.

• The air supplier duct and exhausts should also be placed inside.

What are the Common Applications of a Clean Room Laboratory?

The Clean Room Laboratory has a variety of applications. It can be used anywhere where lab-related operations have to be carried out.

Generically, it can be used in the following fields:

• Biotechnology Laboratories

• Pharmaceutical Laboratories

• Medical Labs

• Microbiology Laboratories

• Semiconductor Manufacturing

• Aerospace Technology

• Military Equipment Production

Clean Room Laboratory Applications

What are the Major Benefits of a Clean Room Laboratory?

A Clean Room Laboratory has multiple benefits that make it an ideal pick for all lab-related activities.

• It comes in different forms, like a traditional Clean Room Laboratory or a Portable Clean Room Laboratory.

• Its insulated walls act as a thermal barrier and improve its overall efficiency; these insulated walls maintain temperature easily.

• You can also customize certain features to make your ideal fit.

• It also acts as a protective barrier against contaminants, pathogens, and microorganisms killed by using various methods: UV system and lock system, the HVAC system control system, etc.

• Powerful filters trap dust particles and other pollutants, making its cleanliness levels better than the best.

• The overall price is also affordable.

Clean Room Laboratory Sterilization Light

What is the Difference Between a Random Laboratory and a Clean Room Laboratory?

Laboratories are dedicated to scientific research, experiments, and testing. A random laboratory does not use a controlled environment.

For instance, consider your school labs or those at your university. They are just simple spaces with the equipment you need for scientific work.

However, for some delicate scientific processes, you need an extremely controlled environment as the slightest contamination can cause alteration in the experiment and lead to many different and inaccurate results.

A Clean Room Laboratory ideally provides the best standards and conditions to protect the integrity of your components and processes.

Its unique temperature and humidity options offer a superiorly controlled environment. Likewise, the filters and pre-filters establish ultra-clean air quality.

There is a large difference between a random laboratory and a Clean Room Laboratory; for instance, a random lab may have lab equipment, but the conditions are only acceptable for small, school-scale experiments.

However, for more precisely accurate procedures, you need a Clean Room Laboratory.

What are the Requirements of a Clean Room Laboratory?

To keep the Clean Room Laboratory hygienic all the time, there are certain basic requirements that you must fulfill for keeping the standards elevated.

• Always follow proper dressing requirements by wearing suitable attire.

• Ensure the cleanliness of your tools, components, and raw materials/compounds.

• Eating, drinking, and chewing must be strictly prohibited.

• Maintain your filters and electrostatic precipitators by performing regular checks.

• The entering and exit should be limited to lower human traffic, which is the biggest cause of contamination.

• Allow only authorized personnel to enter inside.

• Work surfaces and furniture should be kept clean.

• Control the sterility and non-pyrogenicity of the water used for processing.

• Prevent the cutting and tearing of work surfaces as it can house debris.

• Lead pencils should not be used as lead constantly sheds and can affect the normal processing.

No Food is Allowed in Clean Room Laboratory

How does a Clean Room Laboratory Control Contamination?

The Clean Room Laboratory efficiently controls contamination by its special characteristics such as:

• HEPA filters that efficiently trap aerosol particles.

• Several measures are taken to stop the unsterile air from entering inside.

• Conventional turbulence systems dilute contamination from air transfer routes.

• Floors, surfaces, and cabinets are all cleaned and disinfected regularly.

• Special dresses are worn inside that lower the chances of contamination inside.

• The shoes of staff should be covered, or special shoes can be carried to prevent the dust underneath from jeopardizing the internal sterility conditions.

• Unidirectional airflow minimizes the chances of contamination due to machines.

• Special entrances such as cleanroom pass-throughs are installed to safely transfer material from dirty areas to inside a Clean Room Laboratory.

Clean Room Laboratory HEPA Filter

What Kind of Attire is Needed Inside a Clean Room Laboratory?

Since humans tend to be the major contributor of contamination inside a Clean Room Laboratory; therefore, it is vital to take such measures which significantly reduce the chances of jeopardizing the sterile and clean environment.

A person must wear protective clothing before entering inside as humans tend to shed skin flakes, hairs, and other particles, so it is crucial to keep these things under control.

Special gowns with minimal stitching points are recommended to be used inside.

However, the attire requirements also vary according to the ISO classification of your Clean Room Laboratory.

You are only required to wear gowns and gloves for lower classes, but to meet higher standards, you would have to wear bunny seats, masks, protective glasses, and follow other protocols.

Below are some points to keep in mind with regards to cleanroom attire：

• Products like perfumes, hair gels, makeup, and other cosmetics give off fumes; hence, they must be avoided.

• Avoid carrying your personal belongings inside, such as your wallet, keys, or jewelry.

• Regular shoes should not be worn inside. If inevitable, then cover them properly.

• Wear a bouffant to cover your hair properly.

• Wear a coverall; remember to snap it’s all snaps and zip it’s all zips.

• It is always good to get extra in terms of hygiene by donning masks, gloves, and protective glasses.

Clean Room Laboratory Attire

What are the Operational Protocols of a Clean Room Laboratory?

As special care has been taken to provide an ultra-clean environment inside a Clean Room Laboratory, it is essential that operations inside should be designed and carried out in such a way that they do not contribute to contamination.

Clean Room Laboratory has to maintain cleanroom standards and follow certain certifications for uninterrupted processing.

To achieve it, there are specific protocols that must be followed throughout to have the environment controlled.

The specifications and standards around which the Clean Room Laboratory is built must be upheld at all times because a slight change can ruin the basic purpose of its establishment.

All changes must be constantly reviewed and monitored.

The level of working protocols is determined by the size of your working facility.

Toxic, radioactive, and flammable substances would require additional care while handling. Moreover, temperature and humidity levels should be constantly kept in check. Also, the records of all changes must be saved.

Is User Training Important for Clean Room Laboratory?

Yes, it is quite critical for the proper functioning of a Clean Room Laboratory.

Proper user training is equally critical as any other operational protocols being followed inside.

Likewise, an untrained person cannot be expected to operate sensitive lab equipment. Providing adequate education to users is one of the prerequisites for sustaining sterility conditions.

Moreover, as things are continuously evolving, it is required to provide your staff with additional training from time to time.

You can arrange trips for your staff inside other Clean Room Laboratory so that they can exchange ideas in a better way.

How the Air Quality is Maintained in a Clean Room Laboratory?

Different factors contribute to the air quality and always keep it elevated.

Such as the use of filters (HEPA and ULPA), use of prefilters, managing air changes, using FFUs, and well-engineered design make it capable of adequately sterilizing the environment.

The higher the class of a cleanroom, the higher the rates of air changes per hour are to be achieved.

Special measures have been taken to ensure that no dirty air enters the Clean Room Laboratory.

The outside air has to pass through several pre-filters and filters to trap even the smallest speck of dust.

Likewise, the air inside is constantly recirculated to prevent any chance of contamination.

From equipment to the construction, everything has been designed, keeping the sanctity of the Clean Room Laboratory in view.

Interlock systems and air showers are used in the entrance to sanitize personnel and intercept contamination.

Moreover, cleanroom pass-through and UV light mechanisms are used to make certain that transferred objects are sterilized to keep the cleanliness intact.

Clean Room Laboratory Pass Box

What is the Cleaning Procedure for the Surfaces of your Clean Room Laboratory?

It is difficult to attain cleanliness standards inside a Clean Room Laboratory, but it is far more difficult to maintain.

To keep your environment decontaminated, you need to take special care of the cleanliness of surfaces and floors for keeping them sanitized.

Here are some tips and steps for the disinfection of surfaces:

• The first and foremost thing to consider is to ensure that the material (cloth) being used is durable and will not redeposit particles on surfaces.

• Wet cleaning (through cleaning fluid) can be used for utmost sanitization. It even removes those particles that dry cleaning fails to detach.

• For a more rigorous disinfection process, UV light can be used. It effectively kills microorganisms and germs by destroying their DNAs.

• Items coming Inside a Clean Room Laboratory should only come via cleanroom pass thoughts as they properly sterilize them and make them safe to be transferred inside.

• Floors are the easiest to get contaminated. Therefore, shoe covers should be used, and sticky mats should be installed on floors. These mats will trap particles and prevent them from moving freely in a cleanroom.

Clean Room Laboratory Surface Cleaning

What are Recommended Practices in a Clean Room Laboratory?

It is difficult to keep the standards of a Clean Room Laboratory painstakingly maintained.

However, adopting the simple practices mentioned below will save you from a lot of hassle and keep the environment intact.

Clean Room Laboratory Furniture

As mentioned above, almost anything and everything can shed particles while sitting inside a cleanroom.

So, in this regard, special furniture must be used inside instead of the ordinary one. This cleanroom-compatible furniture lessens the particles that fall and collects on the surfaces.

It is always worth it to invest your effort and budget in quality furniture.

Air Shower

An air shower effortlessly elevates your hygiene game. This effectively adds an extra layer of protection.

An air shower has powerful air jets that spray the air with high velocity and wipes out particles attached to substances and people.

Sticky Flooring

Floors easily tend to collect particles; therefore, sticky flooring is an ideal pick to reduce foot contamination.

This is a useful addition to your Clean Room Laboratory, and its durability allows it to last for around 3-5 years.

Clean Room Laboratory Sticky Flooring

What are the Different Classifications of a Clean Room Laboratory?

There are different classifications of a Clean Room Laboratory, based upon the quality of air.

According to US Federal Standard 209 (A through D), they are categorized according to the size and number of particles that are allowed per volume of air.

Below some classifications are described based upon air change rate:

How are the Facilities Parameters of the Clean Room Laboratory Monitored?

Continuous controlling and monitoring are required to keep cleanroom standards uplifted.

Moreover, this monitoring system keeps a record of all differences and changes. This can be increasingly helpful in tracking the root cause of malfunctioning.

Here some parameters are presented that should be monitored to attain Clean Room Laboratory standards:

• Particle count is one of the easiest parameters. You can measure the size and number of particles present in the air.

• Temperature, lighting, and humidity are also quite critical parameters. You can install sensors that will monitor these parameters 24/7. Additional air humidifiers, dehumidifiers, and air conditioning systems can be installed to keep these parameters ideally controlled.

• A Clean Room Laboratory is sophisticatedly engineered. Changes should be avoided as they can disrupt the normal airflow. However, if the change/modifications are inevitable then they should be properly documented to ease debugging in case required.

What are the Most Critical Parameters of a Clean Room Laboratory?

The most critical parameters of Clean Room Laboratory are:

Keep Temperature, Humidity, and Air Pressure in Check

Since the significance of these parameters is so high, it is essential to keep them controlled. And to keep them at optimum levels, you need to monitor them.

Monitoring can be done either manually or automatically. You can use inexpensive handheld thermometers or hygrometers even though a better option would be to automate the monitoring process by installing sensors.

Clean Room Laboratory Pressure Guage

Control These Parameters

Constant monitoring will ease the process of controlling these parameters as you will have a better idea of what to do to maintain optimum standards.

An air conditioning system can be installed that will keep the temperature controlled. Moreover, air humidifiers and dehumidifiers can be used to regulate the desired humidity levels.

Although all parameters are important, yet temperature, humidity, and air pressure are the most important of all because lab experiments are sensitive to temperature and humidity.

Even a small change results in totally altered results.

Conclusion.

Controlling contaminants and protecting your work facility takes a lot of effort and vigilance; to reduce this effort you can install a Clean Room Laboratory; additionally, it also decreases your workload by automatically and efficiently managing a stringent environment.

But to buy, maintain, and operate the functions of a Clean Room laboratory, you need to be clear on many points.

You should have a complete awareness of its material, requirements, protocols, filtration system, and all other features.

So, to get these all understandings in a more comprehensive way, you can read this buying guide.

This all-inclusive buying guide will guide you on every aspect so you can wholly enjoy the all features of Clean Room Laboratory.

100% Quality Tested Clean Room Laboratory

FAQs of Clean Room Laboratory.

How does a Clean Room Laboratory Provide Defense Against ESD (Electro Static Discharge)?

The materials used for a Clean Room Laboratory are manufactured by considering ESD factors in consideration.

The material is ESD repellent, provides maximum prevention from it, and keeps the inside sanitized and pure.

What is Air Flow in a Clean Room Laboratory?

Clean Room Laboratory of higher standards (ISO 5 or lower) maintains unidirectional laminar airflow. In contrast, ISO 6 or above standards utilize non-unidirectional turbulent airflow.

Why is Positive Pressure Used in a Clean Room Laboratory?

Clean Room Laboratories maintain positive pressure to prevent unclean air from flowing inside. It ensures that filtered air always flows from the most pristine to less clean spaces.

Can Clean Room Laboratory be Used for Biological Experiments?

Yes, of course, a Clean Room Laboratory is quite compatible to be used for biotechnological experiments.

It also supports biological processes used in the medical and pharmaceutical industries.

Why is Air Lock Needed for a Clean Room Laboratory?

Airlocks are needed to prevent any leakages and alteration in air pressure which may cause a halt in the normal workflow.

Additionally, it also safeguards the Clean Room Laboratory environment from dirt, dust, and pollutants.

What is a Clean Room Laboratory Design Flexibility?

A flexible design of Clean Room Laboratory allows quicker and easier changeovers and modifications. Moreover, this flexibility also elevates productivity and cost-efficiency.

What can be the Wall Types for a Clean Room Laboratory?

A Clean Room Laboratory may have soft walls, but usually rigid and hard wall types are also preferred to use since hard walls are better at providing stringent optimized requirements.

What are the Cleanest and Dirtiest Classification Levels of a Clean Room Laboratory?

A Clean Room Laboratory has different classification levels required by specific applications.

Class 100,000 or more commonly ISO 8 or 9 is considered the dirtiest level. ISO level 3, also called class 1 is the cleanest level of all with minimum particulate.

What Additional Features of a Clean Room Laboratory can be Accessed Through Customizations?

Usually, many customizations can be done to elevate Clean Room Laboratory’s performance.

But including an HVAC fire suppression system, air showers, pass-through, and UV light sterilization system could be your most worthy investment.

What can be the Potential Sources of Contamination in a Clean Room Laboratory?

Although everything going inside the Clean Room Laboratory is a potential contamination source, some more active sources are still involved.

Humans are at the top of the list, followed by machines, surfaces, adjacent areas to the cleanroom, and unfiltered air (that may enter if the airlock system is not properly working or due to the filters malfunction).