Clean Room Partition Manufacturer

Sunnyda Clean Room Partition Panel

Even if the project needs high fire protection requirements, we will also meet such requirements. This is because the Sunnyda Clean room partition panel offer one-hour fire prevention, two hours fire prevention and can also be customized to achieve 4 hours fire prevention.

Our fire protection has passed the inspection of the authoritative department and we can provide an inspection certificate.

Sunnyda Clean room partitions are fixed with aluminum alloy strips during installation. There are different types of aluminum profiles, such as U-shaped, L-shaped, and arc-shaped. The aluminum profile surface can have the same color number as the powder coating and Clean room partition. This should make the clean room look perfect.

If you have any special requirements such as adding some wires to the Sunnyda Clean room partition panel, we will make it possible. The wires can be used to control the lighting of the clean room and install sockets. During the production process, we can install the wires and pipes first, and then composite the panels.

Whether you are building a clean room of ISO9, ISO8, ISO7, ISO6, ISO5, ISO4, or higher level, we have rich experience in this. The Clean room partition panel we provide is superior in quality, easy to install, and has a long service life. All the panels we make meet the requirements of ISO9001, CE, SGS, etc. material standards.

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Clean Room Partition

Clean room partitions are part of the clean room panels you can buy today in the market. These panels have many uses as you will see in this guide. What is important is that you get to have all the information on clean room partitions so that you can make a better decision on which one to get. Let us see what clean room partitions are all about.

What is the Purpose of Clean Room Partitions?

Figure 1 Installed Clean Room Partitions

Clean room partitions as the name suggests are panels mostly meant for the partitioning of the clean room. These panels can help create separate rooms inside the clean room. Some can work in offices, restricted labs, and so much more. Because of the importance of clean rooms, the partitioning materials also have to be great at the job they do. It is the reason clean room partitions are also made of high-quality materials meant for clean room applications.

What are Filled Inside Clean Room Partitions?

The core materials are most important for improving the thermal and sound insulation properties of the clean room partitions. That is why there are several options available. The common filling materials are PU, PIR, rockwool, MGO, aluminum honeycomb, EPS, and more.

The choice between the various methods largely depends on the user’s needs. Some materials would be better at rigidity while others are better at thermal and sound insulation. So, talk to the manufacturers to help you get the right core material for your needs.

Modular prefab clean room partition

What is the Material Used to Make the Surface of Clean Room Partitions?

The surface plates are mostly made of color-coated steel or stainless steel. There are times when HPL material, galvanized steel, and powder-coated steel can be options too. It is hard to go wrong with steel. This is because this material can withstand years of use and still ensure that the clean room partitions are in good form always.

Can Clean Room Partition Colors Be Customized?

Yes. There is always the option of customizing the clean room partitions to suit your needs. One of the things to customize are the colors. As much as the most common color is white-gray, you can always change that color too. Let us say you want the color to match the corporate colors, that is possible. Let the manufacturer know about your color needs before production starts.

Modular prefab clean room partition used in exsiting projects

Can Clean Room Partitions Be Used for Existing Projects?

Yes. In most cases, you will be using the clean room partitions for existing clean rooms. This is where you want to appropriate the clean room for other projects thus the need for dividing the rooms. The partitions can still be used for new clean rooms too. It is the same concept, where you need to further partition the clean room to make it flexible for different projects.

Accessories for Clean Room Partition

What are the Popular Clean Room Accessories that go with Clean Room Partitions?

At some point, you have to include clean room accessories to help in improving the clean room operations. The first common clean room partition accessory would be the passing of the electrical cables. These cables are essential for sending power to the newly created rooms to power the different machines. In addition to electrical cables, you can also get sockets, switches, and internet connectors setup on the clean room partitions.

All the sockets and switches need to flush-mounted. This is crucial for the performance of the clean room partition overall. Depending on the manufacturer, you could get many options as sockets and switches, specially designed for clean room applications.

Air conditioning might be also necessary. That is why you can get HEPA boxes also being part of the clean room partition. You can still opt for a complete wall mounting system for your air intake filtration. This means making space in the panel for mounting such accessories. Still, there is the need to keep it flush so that there is no build-up of dust or bacteria on the surfaces.

There might be the need to have a flush-mounted telephone or intercom systems installed in the new clean room partitions. These types of systems are designed to work great for clean room environments. Such include antibacterial properties, IP66 protection, and more. They would help those in the clean room communicate with the others outside without necessarily opening the door.

The number and type of accessories will be limited mostly to your needs. What is crucial is that you get to keep the clean room functional as you wanted while at the same time using the right accessories meant for a clean room.

Prefab clean room partition with glass panels

Can Clean Room Partitions Have Glass Panels?

Yes. Clean room partitions can always be customized to suit the needs of the client. It is why glass panels can also be part of the partitions. There are some who might prefer to use the panels with no glass while others might need them. It is good to know there are various options.

In case the glass panels have to be included in the partitions, they will be integrated and kept as flush as possible. The idea of flush mounting is to create a surface good for your clean room. This means they will not create a surface where dust or bacteria can easily accumulate on.

The glass panels can be used for aesthetic purposes or they can still be used to boost visibility for the other users in or out of the clean room.

The thickness of the glass and the type are also important. The thickness is around 45mm in most cases. However, it can be more or less depending on the manufacturer. Sometimes you can get a laminated glass that offers the best safety too. This kind of safety ensures the glass will not easily shatter.

Most manufacturers will have other customization options. So, do not hesitate to let them know how you need the clean room partitions configured.

Designs for Prefab clean room partition

What Has Made HPL Clean Room Partitions Popular Right Now?

The surface material for a clean room partition does not always have to be steel. There are times HPL can also be preferred. One of the reasons people would prefer HPL is because of the cost. If you can save more on the cost, it should make more people consider using HPL clean room partitions.

HPL will still have great mechanical resistance to impact, water, chemical detergents, impact, and abrasion. These are all things you also get with steel, but this time you are getting them at a fraction of the price. As such, more people are often inclined to also consider this material as they find it budget-friendly while at the same time good to improve their clean room organization.

The material can also be customized to the color you want. The idea is to make it quite versatile to suit your company’s needs. There are some who would prefer such partitions to be in the same color as their corporate colors. Just know this is something possible.

The panels are also often covered in a protective PVC coating. This coating is important to keep the panel in good shape and avoid scratches during production, transportation, and installation phases.

You will also have multiple options when it comes to the insulation material. The insulation materials are crucial to ensure the clean room partitions are versatile and good at thermal and sound insulation. Some of the options as the insulation materials include aluminum honeycomb, polystyrene, rockwool, and polyurethane.

What is the Difference Between PU and PIR Sandwich Clean Room Partition Panels?

Figure 3 PU (PUR) vs. PIR Partition Panel Comparison

When looking for core materials for clean room partition panels, polyurethane (PU) and polyisocyanurate (PIR) would be top options in the market. These two materials are both good at thermal insulation properties, however, there are still some subtle differences between them that can make you choose one over the other.

PU foam has low thermal conductivity. This is because of the blowing agent present in the cells. As such, the material will provide the user with excellent insulating performance. This also means that the material can prevent energy losses from one room to another in the clean room.

Another difference is in the flame resistance performance. Both materials have flame resistance performance, however, PU foam would have limited performance. Such means that the material would be great for B2 and B3 fire classification.

As for the PIR material, it is better at flame resistance. This is because the material burns slowly meaning the flames would spread less fast to the other parts of the clean room. Still, less smoke is emitted even when the material is burning. The users will now have an easier time getting out of the clean room and request for fire engines to suppress the fire.

Because of such flame resistance performance, PIR sandwich panels would be ideal for buildings with a rating of B1 fire resistance.

So far, you can see there are times when PU might be necessary than PIR and vice versa. If you are unsure which one to choose, it is best to consult with the manufacturer to understand where each core material can be used.

Modular clean room partition

Are Clean Room Partitions Modular?

Yes. Clean room partitions are also designed to be modular. There are many reasons why people would want modular clean room partitions. Here are some of them.

• One of the biggest advantages is that such clean room partitions would make it easier to perform the installation. You need to be able to complete the projects faster. Sometimes it can be 50% faster than when using the traditional construction methods.

• It should be nice to know that with modular construction; you can get off-site construction too. This is because the manufacturer would tailor the partitions to suit your needs before shipping them to you. As such, the customization will make it easier to easily assemble the partitions without cutting them to size.

• With the clean room partition being modular, you would have removed almost 80% of the construction activity from the actual construction site. This means that you will not have to incur other expenses to keep the project running smoothly. If the industrial clean room is still operating, one side can be blocked and there will be minimal disruption generally.

• Since the partitions would be tailored to your needs, the modular partitions are also cost-effective. There will be no material waste as the partitions can deliver in the correct size and stay within budget. The savings can be used in the addition of more crucial clean room accessories.

• Another big advantage of clean room partition manufacturers is that they can always offer bespoke options. You can tailor the clean room partitions to suit your needs depending on what you are working on at the moment.

• There is the option of flexibility with clean room partitions. This will help you with getting more usable space in case there is the need to further partition the existing rooms. Such flexibility is what would drive you to pick the best clean room partition from top brands.

The Worker is Cleaning Modular clean room partition

What are the Benefits of Having Clean Room Partitions Designed as Sandwich Panels?

Sandwich panel usage has been on the rise over the years. More people are interested to use them because they seem to be better in some cases than solid metal panels. So, why are sandwich panels preferred for clean room partitions? Here are some reasons.

One of the top reasons is the thermal insulation properties. Depending on the core materials used to make the panels, they always seem to have the best thermal insulation. This means that the panels would help a lot in maintaining the temperature inside a clean room. We all know that clean rooms need to operate within certain temperatures, that is how the panel’s thermal properties come in handy.

Moisture resistance is another key feature to use the sandwich panels. No need to worry about them letting water across the partitions. This is to help ensure there is no development of mold and mildew. Most of the core materials have no benefits to bacteria, so it is hard to find bacteria accumulating on such surfaces. As such, they would be great material for maintaining the overall cleanliness of the cleanroom.

Sound insulation is also great to keep in mind when buying sandwich panels. The solid metal panels can easily let sound across the panels. However, that is not the case with sandwich panels. It is understandable that clean rooms need to be quiet for those people who need to preform research. The various core materials of sandwich panels help in breaking the sound waves so that you will not have to worry so much about the sound getting past the partitions.

If you also look at the cost, you will quickly notice that sandwich panels are cheaper compared to solid metal panels. This is due to the amount of materials used to make the sandwich panels is less. You will not have to spend so much to get the panels to help in partitioning your clean room.

Sandwich panels are also generally lightweight. This is thanks to the materials used to make them. You can easily lift them into position without the need of heavy lifting equipment. In most cases, forklifts should do the job with ease.

There are many customization options you can get with sandwich panels. This includes the surface plate materials, the core materials, and more. Let us say you want panels more resistant to fire, the option would be using rockwool as the core material. If you want more rigidity, there is the option of using an aluminum honeycomb. You do not enjoy such versatility with the solid metal panels.

Why is Clean Room Partition Panels Installation Accessories Made of Aluminum?

Figure 4 Setting up of a Clean Room

As much as clean room partition installation accessories can be made of other materials, aluminum tends to be a top choice for most manufacturers. But why is that the case?

The first thing you like about aluminum is that it is cost-effective. Buying panels is not always cheap, so the installation accessories have to be cheaper to make it easier for the buyers to install them. Being a cost-effective material means that you can always stay on budget when using clean room partitions.

Aluminum is generally safe for a clean room environment. This is because it is non-toxic, corrosion-free, and so much more. These are features that would make it easy to maintain the clean room integrity with ease. All you needman do is make sure the partitions are clean and you should not worry so much about rust or toxins leaching into the clean room.

You do not need much maintenance when working with aluminum material. This material will also not lose its overall quality over time. As such, you would use the installation accessories knowing that they would stand up to the cleanroom needs for a long time.

Aluminum material is still strong to hold the clean room partitions in place for longer. The material can hold its sturdiness even if it has to hold heavy partitions in the clean room. This is because the manufacturers reinforce the accessories to keep them stronger.

It is always easy to customize aluminum to suit your needs for having clean room partitions setup. This means you can customize it to different accessories necessary for installing clean room partitions.

You can always comfortably use the aluminum installation accessories knowing they would stand up to your needs for proper installation of the partitions and hold them in position for years.

Which Clean Room Classes Can Use the Clean Room Partition Panels?

The clean room partitions can be great for any type of clean room. It can be clean room ISO 9 or ISO 1. They have been designed to deliver on the best cleanliness level and help you handle the projects better. Always ensure the manufacturer knows what type of clean room you have to ensure more measures are put in place to make the clean room partition good for the project.

Clean room partition used in science

Should You Trust Clean Room Partitions from Sunnyda?

Yes. Sunnyda is often a top choice for many people looking for clean room partitions. So, why is that the case? Here are some reasons to trust Sunnyda to provide you with the right clean room partitions.

Experience

If experience is something you would want from a company, Sunnyda has it. The company has over two decades of experience making clean room partitions. It is therefore easy to see why it would be a great choice to make the right partitions you need for your clean room.

Fast production

The company has invested heavily in the production line for clean room partitions. It is why you can always have faster turnaround times from the brand. If you place your order, the customer support team will get back to you with a reasonable timeline on when you can expect to get your clean room partition panels.

Affordability

It is understandable that clean room products might not be the cheapest. However, you can always get some nice alternatives from Sunnyda. The brand can offer competitive prices compared to what you get from other manufacturers. It is for this reason; you would be comfortable buying from it knowing you can also save more.

Quality assurance

Those who have bought from the brand know that there is so much to experience. One of them is quality clean room partitions. The clean room partitions you buy from this brand have gone through a series of tests to ensure they meet the industry quality standards. So, do not worry that the partitions might not last long.

Customization

There are plenty of customization options from Sunnyda. It is understandable that different clients would have varying needs. As such, you can always end up with a clean room partitioned just as you wanted. Talk to the customer support for all your customization needs and they will be handled.

Conclusion

Clean room partitions are crucial for the organization of your clean room. As such, you should always source them from top brands. From the guide above, you can now be sure to get the best clean room partitions to ensure your clean room can still maintain its class level. If you ever have more concerns or questions on such partition types, get in touch with Sunnyda for more information.