Portable Clean Room Manufacturer

Portable Clean Room- An Ultimate Guide by Sunnyda.

Portable Clean Room is a clean room with an extra feature of portability and movability. This feature allows you to build your cleanroom wherever you want to. It is also commonly referred to as ‘Modular Clean Room’.

A Portable Clean Room is a specialized space that protects your environment from contaminants, pollutants, and microbes. It is widely used, and contamination is detrimental such as in Biolabs, scientific research labs, sensitive electronic manufacturing, military application, and pharmaceutical industries.

This transferrable cleanroom holds numerous other benefits besides being cost-effective. It efficiently meets all ISO cleanroom standards and offers versatility and easy reconfiguration options.

It can be your most ideal option if you are looking for a compact and transportable clean space.

In this buying guide, for your comprehension and convenience, we have covered every detail and particulars about a Portable Clean Room.

1.What is a Portable Clean Room?
2.What are the Prominent Features of a Portable Clean Room?
3.What are the Specifications of Portable Clean Room Classes?
4.What are the Benefits of a Portable Clean Room?
5.What is the Construction Material of a Portable Clean Room?
6.Why should you Choose a Portable Clean Room?
7.What are the Applications of a Portable Clean Room?
8.How Speedily the Air of a Portable Clean Room Changes?
9.How does the Air Flow and Filtration System Work in a Portable Clean Room?
10.What is the Difference Between Recirculating and Non-Recirculating Portable Clean Room?
11.What are the Suiting Requirements for a Portable Clean Room?
12.What is the Cost Difference Between Traditional and Portable Clean Room?
13.Which Features of a Portable Clean Room you can Customize?
14.How does a Portable Clean Room Provide Containment Solution?
15.How does a Portable Clean Room Work?
16.How can you Assess a Portable Clean Room Suitable for your Applications?
17.What is the Difference Between Hardwall and Softwall Portable Clean Room?
18.How can you Install your Portable Clean Room?
19.Conclusion.

What is a Portable Clean Room?

A Portable Clean Room is a clean space where the whole air is filtered and only some specific and clean air particles are allowed to enter. It controls the environment and keeps it protected from all the pollutants that may halt your operations.

It is different from your traditional cleanroom even though it has all the same functions and the basic difference is the features that make it moveable. Furthermore, you can install and transfer it straightforwardly.

You will be surprised by its efficient and powerful filters like ULPA and HEPA; these filters clean out 99% of air pollution.

Contaminated air is purified via filtering fan units (FFUs), as the state of clean air inside the environment is maintained through positive pressure.

This positive pressure prohibits the entrance of non-filtered air into your cleanroom by way of pipe openings and ducts.

Different classifications of a Portable Clean Room provide different levels of cleanliness needed for your operations.

It is widely used in food manufacturing units, E-liquids, healthcare and scientific technology, and research labs.

A Portable Clean Room is crucial for industries where they require minimum air particulate for processing. It is built in compliance with ISO 14644-1:2015 standards for cleanroom classes 1-9.

Sunnyda Portable Clean Room

What are the Prominent Features of a Portable Clean Room?

It comes with multiple features, a few important are listed below:

UV Control

Some Portable Clean Rooms come with a feature of Ultraviolet Light that actively disinfects all areas and surfaces.

It kills pathogens, microbes, and bacteria to impart germicidal protection. This also protects your workers from hazardous viruses and health issues.

Eliminate External Influence

A Portable Clean Room helps maintain internal hygiene by effectively limiting external influences. It keeps the environment clean and controlled.

To reduce human traffic, you can also install a Pass Through Door in it.

Only a few specific personnel are permitted to be inside, which already cuts down chances of cross-contamination.

Temperature and Humidity Control

Inside a Portable Clean Room, you are in charge, and everything is under your control as the required temperature and humidity setting for your operations can be effortlessly achieved and maintained.

Sensitive computer rooms, machinery, and labs need specific humidity and temperature levels. Thus, it provides a tailored solution.

Portable Clean Room Features

What are the Specifications of Portable Clean Room Classes?

There are certain requirements of a Portable Clean Room; you need to comply with those specifications to maintain its decorum.

Class 1-4 clean rooms adhere to the strictest possible standards. Specifications for classes 5-8 are mentioned below.

Class 100 – ISO 5 Portable Clean Room

• Air changes per minute are 5 to 8.

• The filter provides 60-70% coverage.

• An Aluminum T-bar grid type Ceiling is provided.

Class 1000 – ISO 6 Portable Clean Room

• Air changes per minute are 2 to 3.

• The filter provides 20-30% coverage.

• An Aluminum T-bar grid type Ceiling is provided.

Class 10000 – ISO 7 Portable Clean Room

• Air changes per minute are around 1.

• The filter provides 7-15% coverage.

• A conventional T-bar grid type Ceiling is provided.

Class 100000 – ISO 8 Portable Clean Room

• Air changes per minute are around 0.33.

• The filter provides 4-15% coverage.

• A conventional T-bar grid type Ceiling is provided.

What are the Benefits of a Portable Clean Room?

When it comes to the hygienic continuation of your environment-sensitive operations, a Portable Clean Room proves beneficial in so many aspects.

• A Portable Clean Room controls contamination, increases efficiency, and reduces wastages produced due to system malfunctioning.

• It is highly environment friendly and specially tailored to meet your requirements.

• The manufacturing process is quite quick, and it only takes approximately 2 weeks.

• Like manufacturing, installation is also pretty simple, and you can complete all assembly in just 2 to 3 days.

• A Portable Clean Room is considerably compact and convenient to maintain.

• It is fully compliant with ISO 14644-1:2015 standards and retains maximum cleanliness level.

• You can get the cleanliness of different levels for different cleanroom classes.

• One more advantage is, you can easily scale, relocate, and reconfigure it. The size can go over 200 meters square.

• You can convert your present working facility into a Portable Clean Room whenever you want.

• Additionally, it is also energy-efficient.

What is the Construction Material of a Portable Clean Room?

The Portable Clean Rooms are constructed with modular panels and structures. All the components are prefabricated materials for rapid installations.

They are timber-framed, plastic-clad with external stainless-steel legs to balance this panel on uneven surfaces. Usually, they are 10 ft wide, and their length can vary around 48 ft.

They come with a ten-point locking door and UPVC windows. Based on your application needs, these structures can be built up to 3 stories. It is ensured that the structure is easy to dismantle, move and reuse.

When it comes to internal fittings, double glazed modular panels are used, vinyl floors and paneled ceilings are installed.

For lighting, 13amp double gang LEDs are used. Certain monitoring systems and sensors are also available for precise, accurate functioning.

Portable Clean Room Raw Material

 Why should you Choose a Portable Clean Room?

A Portable Clean Room is an ideal choice in so many ways; read below to find out why you should prefer it over the traditional one.

Portable

This system is not the permanent part of your facility, so you can easily move and relocate it whenever you want. So far, this is the most prominent feature that makes it stand out from all other systems. Its parts can be sold, repurchased, and reassembled according to your requirements.

Expandable

With time, your needs evolve continuously. In the future, you may want to expand your working area. However, with a traditional clean room, this is simply just not possible.

That’s why a Portable Clean Room comes in handy. It is very easy to redesign it and expand it at any time. You would be only required to remove one or two walls to enlarge your area.

Quick Turnaround and Inexpensive Modifications

A traditional cleanroom is a fixed wall structure, and it takes a lot of time, construction costs, and engineering efforts to build and design it.

Thus, modifications take a lot of time but thanks to the portability feature of a Portable Clean Room, it is always easy to relocate and hardly takes any time in assembling.

Built-in Filtration and Air Control System

The filtration system is installed inside the walls of it. Thus, it always efficiently keeps the internal air purifier. Built-in electrical wiring and hookups also provide easy to install setup.

What are the Applications of a Portable Clean Room?

In general, a Portable Clean Room is being used in every clean-critical processing. Below are some examples:

• Aerospace

• Nanotechnology

• Pharmaceutical Processing

• Clinics and Hospitals

• Biotechnology

• Food Processing Areas

• Semiconductor Manufacturing

• Automotive Manufacturing

Portable Clean Room Applications

How Speedily the Air of a Portable Clean Room Changes?

A Portable Clean Room means a clean environment and a clean environment cannot be obtained without clean air.

It is easy to clean the air, but it is difficult to maintain clean air inside a cleanroom. And to keep the air clean, you need fresh air, which is a big challenge.

The ACR (Air Change Rate) of a cleanroom is the major factor in defining classification level.

Air change rate refers to how rapidly the air inside your cleanroom is replaced with the new air from outside. How quickly the new air is pumped inside, and the previous one is exhausted.

Different classifications of cleanroom use different methodologies to measure air change rates; such as cleanroom 6 to 9 measure change rates per hour; whereas, clean rooms 1 to 5 measure meters per second of airflow.

For example, class 100000 level ISO 8 cleanroom requires at least 8 air changes per hour. However, in ISO 5 cleanroom air must travel from entrance to exit at the speed of 40 feet per minute.

How does the Air Flow and Filtration System Work in a Portable Clean Room?

As mentioned above, the Portable Clean Room is compliant with ISO 14644-1:2015 standards, so it strictly maintains the proper airflow required for air filtration.

The required level of air change rate determines how many fans and filtration units are to be installed inside a Portable Clean Room.

Also, the strategic positioning and placement of these filtration fan units (FFUs) are determined by it.

The built-in filtration modules control contamination and avoid any build-up of dust and particulates. Filtration of air is maintained by ultra-efficient filters like HEPA and ULPA.

All the air inside a Portable Clean Room has to pass through a high-efficiency particulate air filter (HEPA) that traps all pollutants and filters particles as small as 0.3 microns.

ULPA filters are used for cleanrooms of ISO 1-5 levels that require even better filtration. It traps particles as small as 0.12 microns.

Filtered enters from overhead vents and exits via floor vents. The recirculating system then takes this exhausted air back, filters it, and sends it back inside; thus, the circulatory process continues.

Whereas this is not the case with circulatory systems, they always take fresh air, filter it, and send it inside a Portable Clean Room.

Portable Clean Room Fan Filter Unit

What is the Difference Between Recirculating and Non-Recirculating Portable Clean Room?

There are two main types of airflow systems in it; recirculating and non-recirculating.

The main difference between both is that in a Recirculating Portable Clean Room, the air is filtered, exhausted and that exhausted air is again filtered for recirculation. While in a Non-Recirculatory Portable Clean Room, exhausted air is not reused; always new air is filtered from outside.

The recirculatory system allows better control for the preservation of temperature and humidity. It prevents the internal air from mixing with external contaminated air.

Usually, HEPA filters are put inside the ceiling, while recirculatory vents are installed on the walls that take back air for filtration.

This filtration module puts a lot less load on the HEPA filter as the same cleaned air is being recirculated. Hence increasing the serviceability and longevity of the filter!

A Non-Recirculatory Portable Clean Room is also referred to as a “single-pass clean room”. Although they are less costly, they cause more load on the filter.

It follows a simple mechanism; the air is drawn into the filter, which sends it inside the cleanroom. Exhausted air is then sent out through floor ducts.

What are the Suiting Requirements for a Portable Clean Room?

Humans and their clothing is the main source of contaminating the internal environment. Therefore, it is necessary for you to maintain hygiene by following dress codes and SOPs.

Proper suiting procedures are critical for a decontaminated, Portable Clean Room environment. The suiting requirements vary according to the ISO level of your cleanroom.

Stringent cleanroom classes require you to take all precautions, like dressing from head to toe in a full non-woven coverall made up of special material, gloves, shoe covers, masks, and sometimes even protective glasses.

Whereas in ISO 7-8 level Portable Clean Rooms, you are only required to wear shoe covers, masks, and gloves. There is no need to wear a gown.

Ensure that your employees take these dressing precautions before entering your cleanroom.

Some tips to consider before entering inside:

• Do not touch clean surfaces with dirty hands; before you begin to dress up wash your hands.

• Always use the top to down approach while dressing up. Begin with wearing gloves, headcover, masks, and lastly, wear shoe covers.

• Try to use separate shoes inside the cleanroom rather than your regular shoes. Install automatic shoe cleaners and mats for an added layer of protection.

Portable Clean Room Coveralls

What is the Cost Difference Between Traditional and Portable Clean Room?

A Portable Clean Room is generally more affordable as compared to any traditional cleanroom.

Moreover, it is also more cost-effective in terms of maintenance and future expansion if needed.

Consider the fact that a traditional cleanroom can cost you approximately $1,500 per square foot while a Portable Clean Room will only cost you $100 to $150 per square foot. However, the cost of both directly depends upon the type of features they have. More features will increase your overall cost.

The main cost difference between them both is due to the construction time. A traditional cleanroom can take up to months to complete, whereas a Portable Clean Room can be completed in only a matter of a few days.

The reason is, everything is already constructed by the manufacturers, and you only have to assemble.

The cost also varies as per the required cleanliness level.

The cleaner the room you require for your application, the higher priced it will be because you would require better and sophisticated equipment for even better performance.

If you plan to enhance the working of your cleanroom, you would need to make certain customizations by adding additional components which will contribute to your final cost.

The type of flooring, ceilings, wall panels, doors, and the number of windows you desire will cause fluctuations in your final cost.

Which Features of a Portable Clean Room you can Customize?

A Portable Clean Room is highly customizable; you can manually choose the type of each component of your cleanroom.

You can co-design and engineer a unique design specially tailored to meet your needs.

You have an option of customizing almost everything from flooring to ceiling, wall panels to doors, lighting to filters, and anything else that you want can be customized.

You can even go a bit extra by installing these components:

• Air Showers

• Custom Furniture

• Pass Through Chambers

• Air Conditioning System.

Portable Clean Room Pass Through Chamber

How does a Portable Clean Room Provide Containment Solution?

A Portable Clean Room comes with all the specifications and features that you require for the contamination solution.

Its mechanisms prohibit the entrance of harmful air particles inside your cleanroom and prevent cross-contamination by all means.

This happens due to the concept of clean air inside a Portable Clean Room and superb filters, such as HEPA and ULPA (ultra-low particulate air) which extract airborne pollutants, microbes, and aerosol particles allowing only purified air to flow within the clean room’s environment.

As already stated above, this containment solution varies from person to person depending upon the cleanliness needs.

For example, the higher the ISO level of your cleanroom, the more FFUs you would need to install; similarly, airflow speed would be maintained at less than 40 feet per minute from entrance to exit.

How does a Portable Clean Room Work?

A Portable Clean Room is a compact modular structure with positive air pressure engineered to provide clean laminar airflow inside a cleanroom.

It comes with a dual-stage filter, one is the main filter, and the other one is the pre-filter.

This dual setup increases both the serviceability and performance of the main filter. Additionally, its filtration is also faster and finer.

The 4 points below discuss the working mechanism of a Portable Clean Room:

• First, the air is drawn into a pre-filter from outside.

• Air is purified through a MERV 8 pre-filter where larger particles are trapped.

• Then this air is passed into HEPA or ULPA filters (depending upon the cleanroom classification level), and here, the smaller particles of 0.3 microns and 0.12 microns are trapped.

• At last, the purified air is discharged into the cleanroom in vertical laminar airflow.

Portable Clean Room Pre Filter

How can you Assess a Portable Clean Room Suitable for your Applications?

The following are the reasons that indicate that Portable Clean Room is perfect for you:

• Versatility

• Cost

• Reconfiguration

• Cleanliness

• Lead Time

Versatility

Since businesses are continuously growing, it is challenging to assemble, dissemble, and relocate the workplaces.

Therefore, a Portable Clean Room allows you to create your versatile cleanroom design according to industry standards.

You can bring versatility to the color of wall panels (the color may indicate some message or warning), lightings, filters, HVAC system, door, cabinets, and much more.

Moreover, these versatile moveable clean rooms never get outdated.

Cost

A Portable Clean Room is 10 times inexpensive than a regular traditional cleanroom. At only a fraction of the cost, you can get your customized cleanroom.

On average a full room panel may cost you somewhere around $10,000 to $15,000.

So, if you want cost-effective clean rooms, these are best for you.

Reconfiguration

The Portable Clean Room is not inexpensive to build, but they are also quite convenient to resize.

You can either expand them or may cut them down into smaller sizes, depending on what you intend to do. Thanks to its modularity feature, reconfiguration is never a problem with it.

Cleanliness

It is critical for cleanroom procedures to be conducted in a clean and decontaminated environment.

With this modular panel, you can keep your environment controlled. The fume hoods installed inside will prevent your clinicians from inhaling toxic chemical vapors, and filters efficiently trap airborne contamination.

Switching between different ISO cleanroom levels is also pretty easy. You would just need to change room wall panels and some other minor changes.

Lead Time

Along with all the advantages, a Portable Clean Room takes significantly less time and effort in construction.

Since the majority of the components are already prefabricated, you would simply need to assemble them at your working facility.

A traditional cleanroom may take months to complete, whereas it only takes a few days or weeks for the complete installation.

All in all, if you want to avail all these benefits at one product, Portable Clean Room is the best fit for you.

What is the Difference Between Hardwall and Softwall Portable Clean Room?

A Portable Clean Room comes in 2 different categories; Hardwall and Softwall.

Hardwall

Hardwall Portable Clean Rooms are constructed with portable hard wall structures like tempered glass sheets.

Although they are extremely effective in keeping the environment clean, they are specifically used where controlling temperature and humidity is critical.

Softwall

Softwall Portable Clean Rooms are manufactured with a demountable soft-sided tent-like structure.

Even though they are efficacious in preserving hygiene, they are particularly used where dust particle control is crucial. They are even easier to assemble than Hardwall structures and can be virtually installed anywhere.

Softwall Portable Clean Room

How can you Install your Portable Clean Room?

The Portable Clean Rooms take almost no effort to install since much of the work is already done for you from the manufacturer’s side.

First, you would need to figure out the installation area according to the dimensions of your panel.

Next, you would need some workers who can easily assemble it following the instructions from the manual.

All parts are prefabricated; you would just need to join different parts for convenient onsite assembly.

Conclusion.

Although a Portable Clean Room and the traditional one seem quite similar, they are not the same; one of the significant differences is the portability. You cannot move your traditional clean rooms anywhere.

Moreover, traditional cleanrooms are costly, outdated, and a bit high in maintenance.

So, going with the Portable Clean Room is a great decision as it can superbly meet all the unanticipated challenges and ever-evolving requirements of the future.

But choosing the right one is the most critical thing; for this, you can read this guide and explore more details about it.

FAQs of Portable Clean Room.

What are the Main Sources of Contamination in a Portable Clean Room?

There are 5 main sources of contamination in a Portable Clean Room; facility, people, tools, fluids, and the product being manufactured.

Does a Portable Clean Room Provide ESD Protection?

When two surfaces are rubbed together, electrostatic discharge (ESD) is produced, which is not good for individuals and clean rooms.

Special materials are used to discourage ESD and protect products being manufactured because neutral materials are required inside the Portable Clean Room. A slightly charged body may cause a lot of damage.

Can you Deal with E-Liquids Inside a Portable Clean Room?

E-liquids stands for electronic liquids; it is a fuel (juice or vape) for electronic cigarettes. They need temperature control and air conditioning requirements for batching and filling.

Thanks to these ideal conditions already provided by a Portable Clean Room, you can safely deal with E-liquids inside.

Why are Powder Coating Enclosures used for a Portable Clean Room?

These powder coating enclosures provide a buffer against external contaminants and prevent them from entering inside a Portable Clean Room.

Can you Redesign your Portable Clean Room When Needed?

Yes, you can update and customize Portable Clean Room at any time, and it is its best perk, indeed,

How Strong are the Walls of a Portable Clean Room?

Since there are two main types of Portable Clean Rooms, both use different wall materials. Hardwall cleanrooms use fiberglass and aluminum. Softwall cleanrooms use reinforced plastic and plastic laminate.

What if you Need to Replace any Component of a Portable Clean Room?

You can easily replace any component of a Portable Clean Room if you want to.

Since it comes with prefabricated components that you need to assemble, any component can be easily replaced too.

What is the Common Traditional Height of a Portable Clean Room?

The Portable Clean Room comes in and custom and different heights. Usually, the heights vary from 8 to 10 feet.

What is the Cleanest Level of a Portable Clean Room?

Portable Clean Room of ISO level 1 is the cleanest of all. It adheres to the strictest stringent conditions. At the same time, ISO 8-9 cleanrooms are the dirtiest of all.

How Many Construction Stages does a Portable Clean Room Contain?

There are 4 construction stages of a Portable Clean Room:

• Stage 0 – Regular Construction

• Stage 1 – Clean Construction

• Stage 2 – Pre-Cleanroom Construction

• Stage 3 – Active Cleanroom Construction

100% Quality Tested Portable Clean Room