Your Premier ISO 5 Clean Room Manufacturer in China
Sunnyda is a manufacturer with 20 years of cleanroom production experience. We can help you customize the purification space of different standards. Our engineers can design and manufacture according to different national standards.
The number of ultrafine particles suspended in the air in the ISO 5 clean room with a diameter of 0.1μm does not exceed 1,000,000 per cubic meter in the cleanroom; the number of particles with a particle size of 0.2μm does not exceed 26500 per cubic meter, and the number of particles with a particle size of 0.3μm per cubic meter does not exceed 10600, with a particle size of 0.4μm, the number does not exceed 3,530 per cubic meter.
ISO 5 Cleanroom vertical laminar flow cleanroom air supply is equal to cleanroom cross-sectional area 0.25m/s, horizontal laminar flow cleanroom air supply is equal to cleanroom cross-sectional area 0.25m/s.
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The structure of Sunnyda ISO 5 cleanroom consists of three parts,
1. ISO 5 cleanroom wall and ceiling materials are generally made of 50mm thick color steel sandwich panels, such as rock wool sandwich panels, EPS or PU color steel sandwich panels, which are composed of aluminum profiles special for ISO 5 cleanroom.
2. Clean room doors and double-layer tempered glass purification windows can be installed in different areas of the ISO 5 cleanroom according to your needs. There are also many types and colors of doors and windows.
3. The floor of ISO 5 cleanroom adopts epoxy self-leveling or advanced wear-resistant plastic clean floor.
4. ISO 5 cleanroom purification ventilation ducts are first made of galvanized sheet steel, and PEF flame-retardant insulation boards are used for insulation.
5. The selection and configuration of air filters in the ISO 5 cleanroom air-conditioning system are generally selected and configured according to the air cleanliness level of the cleanroom and the special requirements of the production process
Sunnyda ISO 5 Clean Room
ISO 5 cleanroom filtering equipment includes FFU, HEPA BOX, Pass box, Airshower, laminar flow hood, etc. We can design and customize the most reasonable filtering method according to the different requirements of the use area.
ISO 5 Cleanroom
ISO 5 Cleanrooms or Class 100 Cleanrooms will have stringent measures in place to ensure they can help in keeping the contaminants out. It is for such reasons, they would be great cleanrooms for various applications including pharmaceutical, biotechnology, and more. Below is a comprehensive guide to help you learn more about ISO 5 cleanrooms and their applications.
Modern ISO 5 Clean Room
What is ISO 5 Cleanroom Classification?
As already mentioned, ISO 5 cleanrooms are vital for many sensitive processes. These cleanrooms would be designed to handle particle sizes greater than 0.5 microns but not more than 5 microns. Also, they would have a HEPA filter vital for eliminating up to 99.99% of the particles of size 0.3 microns. In some cases, a ULPA filter might be necessary.
Still as part of setting up the ISO 5 cleanroom, it needs to have an impressive air change of 240 to 480 air changes each hour. The ceiling coverage in this case is 35 to 70%.
A unidirectional airflow system is commonly used in such a cleanroom to maintain the air velocity from the ceiling to the floor among other benefits.
What are the Design and Build Specifications of ISO 5 Cleanroom?
When setting up an ISO 5 cleanroom, the particle count is very important. You will have to keep the particle count at 35,200 PPC at 0.5 microns. To make this possible, there is the need for a HEPA filter or a ULPA filter with a higher filtration efficiency.
Keep in mind the environmental parameters too. Such include the temperature, lighting, noise, static control, and more. They all have to be contained so that the cleanroom can work correctly.
Also, air changes in the cleanroom are important. It is recommended to keep it at 240 to 480 air changes per hour in the ISO 5 cleanroom. Using the unidirectional airflow system makes it possible to maintain the air velocity in the cleanroom. Also, the clean air does not mix with the dirty air.
Looking at the wall systems, they are mostly modular. This helps a lot in cutting down the construction time. Also, the type of wall system you pick would determine the application too. If you want to handle biotech applications, keep the walls non-shedding all the time. The same applies to the nanotechnology industry too.
The ceiling systems built for the ISO 5 cleanrooms also need to deliver on proper cleanroom performance. This might include proper sealing to ensure there is no leakage to keep the cleanroom having the right operating conditions.
The flooring systems need also to be a certain type that works best for your ISO 5 cleanroom. These floors also need to be impact-resistant and non-slip. No one wants to keep slipping in the cleanroom as it might lead to some serious accidents.
Customized ISO 5 Clean Room
What is the Cost of ISO 5 Cleanroom?
The cost for any class of cleanroom is relative to what you need including in the cleanroom. A good example is that if you need more air changes, it would cost you more to include the right HVAC system. Also, you may need to get the right cleanroom supplies and equipment only meant for that specific cleanroom.
The best way to approach the cost of ISO 5 cleanroom is getting a quotation from a manufacturer. Make sure to describe every detail you need in a cleanroom so that you can get the right quotation.
What are the ISO 5 Gowning Requirements?
Gowning is vital for any cleanroom not just the ISO 5 cleanroom. Before you can get into the cleanroom, make sure you have the right garments put on. This includes cleanroom gloves, head cover, beard cover, booties, lab coat, goggles, and foot coverings. There can be more depending on the cleanroom protocols or what you are working on.
Most ISO 5 cleanrooms would have separate gowning rooms. This allows for the workers to prep enough before entering the cleanroom.
You should make sure that there is no particle generating materials that can get into the cleanroom. This could be cardboards, dry erase boards, pallets, or paper. There will always be gowning protocols listed with the things that should not get into the cleanroom. If you can follow such instructions, you should not have much problem using the ISO cleanroom.
Prefab GMP Clean Room
What are the Floor Types Available for ISO 5 Cleanrooms?
Cleanrooms have to be designed in a way that helps keep them operational with minimal interferences. That is why the floor types are also important to keep in mind if you are looking to get an ISO 5 cleanroom. Always make sure that you pick the correct floor type, depending on what you are doing. Some of the options are listed below.
- Rubber flooring can be installed in an ISO 5 cleanroom. It is good as it can stand up to a heavily used cleanroom. As such, it would be the most durable choice you can get for your clean room. The rubber floors are also anti-static making the floor safe for certain types of applications. It could still be a low-cost option for some people building their cleanrooms on a budget.
- The other option is vinyl flooring. You will find it easy to clean such floors as they often have a seamless construction. They are normally installed to cover from wall to wall to offer a smooth transition. With no seams, they will have fewer crevices, thus less space where contaminants can easily build up. You should only use these floors for low-trafficked cleanrooms as they do not have a high-weight performance.
- Epoxy coating is usually installed over concrete floors. The epoxy coating would be used for covering the imperfections in the floor so that a perfect level is achieved. The benefit of epoxy coating is that it would have low porosity thus it should be more durable. Even if you have a lot of traffic, you should always find it easy to maintain. You could also choose the best color that you want. Another reasons to use the epoxy coating is that it can stand up to the corrosive chemicals and it can dissipate static charges too.
What are Antistatic ISO 5 Cleanrooms? How Are They Used?
Antistatic cleanrooms are designed to minimize or eliminate the occurrence of static electricity. This means that such cleanrooms would be made with special materials starting with the floor panels, the walls, garments, and so much more.
Antistatic cleanrooms are useful in the electronics sector or any processes that are electrically sensitive. This is because static electricity can interfere with the results of research and thus leading to many errors.
Careful planning goes into making an ISO 5 cleanroom antistatic. Make sure that your cleanroom manufacturer understands your needs so that proper measures can be put in place to keep the cleanroom antistatic.
Industrial GMP Clean Room
What the ISO 5 Cleanroom HVAC Requirements?
What most people do not know is that HVAC systems are not the same for cleanroom. There is no one-size-fits-all type of HVAC. So, if you have an ISO 5 cleanroom, it has to be tailored to that specific cleanroom for it to work great.
The HVAC system is vital for achieving the correct air change in the cleanroom. As for the ISO 5 cleanroom, you are looking at an air change rate of 240 to 480 per hour. So, the system needs to be tweaked to maintain this type of air change rate. The same applies to the temperature and humidity levels too.
As part of picking the best cleanroom HVAC system, make sure that you understand the power levels and their overall capabilities. An ISO 5 cleanroom would need a system with a medium to higher BTU rating. Also, it has to deliver on the best regulation of the temperate and humidity. Too much humidity in the cleanroom would generally affect the various applications in the cleanroom.
ISO 5 cleanrooms can be used in manufacturing, pharmaceuticals, and laboratory applications. It is for this reason, each application needs to the right setting even though they are all ISO 5 cleanrooms.
Let us say it is a manufacturing cleanroom, it needs to be adjusted based on the product that is being manufactured. Some products can work with low air changes while others would need more air changes in the cleanroom. It is why the ISO 5 cleanroom is designed to work at a wide range of air changes.
Luckily, all the ISO 5 cleanroom HVAC systems allow you to tailor the system to work great for your cleanroom application. Expect the same options when using the cleanroom for pharmaceutical applications.
Should You Hire a Professional for Cleanroom Maintenance?
Everyone knows that cleanrooms have to be maintained correctly. The common question would be should you get professional for maintaining your ISO 5 cleanroom? There is no doubt there would be several benefits to using professionals. Here are some of them;
- Professionals would have the expertise needed to do proper maintenance in the cleanroom. The professionals have been doing this type of maintenance for years now and they know what it takes to keep the cleanroom in the right condition. In case of any unknown issues, the professionals would also be able to point them out.
- Cleanroom maintenance would also help a lot in testing the equipment to ensure it is working as it is supposed to. The professionals would have the right tools for testing your equipment to determine its working condition. Also, the professional would know how to properly repair a machine to leave it working correctly once again.
- Well, cleanroom maintenance is very important to get it wrong during the first time. if you decide to maintain the cleanroom yourself, sometimes you end up with some issues than what you would like. This might mean spending more to get them fixed. To avoid this whole hassle, get yourself an expert in cleanroom maintenance so that your cleanroom can continue running smoothly.
Stainless steel Operating Room Door
Does ISO 5 Cleanroom Require Soundproofing?
Yes. ISO 5 cleanrooms are likely to be used in different manufacturing processes, and thus the need for soundproofing. So, in addition to controlling the humidity and temperature, soundproofing can be necessary in some cases.
Loud manufacturing processes
This is one place you would need proper soundproofing if you are working in such an environment. In addition to soundproofing the cleanroom, you may also have to use earplugs for your ears. The aim of such soundproofing is to keep the sound from getting out of the cleanroom.
Soundproofing such ISO 5 cleanrooms can also help in reducing the costs of hearing protection the company has to incur overtime.
You have loud equipment
You also have to consider the cases where you have loud equipment running in a cleanroom. Even if you do not have to soundproof the whole cleanroom, soundproof a containment room to keep the noise to a minimum. It is why more people opt for modular cleanrooms as they can allow you to soundproof one section and leave the other.
Running sensitive processes
This time around you may want to keep the noise out rather than keeping it in. For example, you are working on a sensitive project. It would be beneficial to keep the vibrations out. The panels used in making the cleanroom would help in breaking the sound and vibration waves so that you can keep the noise to a minimum.
There can be many other reasons for soundproofing your cleanroom. some would say they are working on highly sensitive projects that even sound should not be allowed to leave the room to avoid snooping by other people. Yes, that can happen too to prevent the spreading of proprietary information. So, you may always include soundproofing where you deem necessary.
What is the ISO 5 Cleanroom Temperature Requirement?
mechanical air shower
What are the Benefits of Unidirectional Airflow in ISO 5 Cleanroom?
The direction of airflow in a cleanroom is very important. It can sometimes determine the overall performance of the cleanroom. In most cases, you will find that a cleanroom would have a unidirectional airflow.
A unidirectional ISO 5 cleanroom would be easier to maintain extraordinary air changes. That is how such cleanrooms would be used in the production of hyper-sensitive electronics, nanotechnology, and optics. This is unlike the ISO 6 to 8 cleanrooms that would have non-unidirectional airflow systems in some cases.
Unidirectional airflow systems are also used in cleanrooms that already have the best air quality and the particle generation is kept to a minimum. That is what you would get with the ISO 5 cleanroom.
Here are more advantages of why you would find unidirectional airflow systems better;
- The air exchange can happen in a single motion so that there is no mixing of dirty air with the clean air
- These systems would help in reducing eddies, air velocity variances, and stale air
- The air velocity uniformity can easily be maintained from the ceiling to the floor
- The exchanges in the air are more efficient and you will also experience less pressure differential
In cases where you have segmented cleanrooms, you might have to include cascading pressure differential to help maintain clean and high air pressure in the cleanroom. So, consult with your cleanroom manufacturer to see which cleanroom would be great for your needs.
Galvanized FFU Unit in production
Medical Gloves vs. Cleanroom Gloves. What is the Difference?
Some might think that so long as they are gloves, then there are not many differences. However, that is not the case. It is why such gloves would have different costs. The manufacturing process might be similar, however, there are additional post-manufacturing processes that can make the two different and thus the cost difference.
Medical gloves are vital to act as a barrier against pathogens. This is then important for protecting the healthcare worker and the patient too. These gloves would be tested for strength, thickness, pinholes, and have to meet the 501K certification by the FDA. This means that they can now be sold as medical gloves.
The cleanroom gloves would higher standards they need to meet before being accepted to be used in cleanrooms.
The cleanroom gloves would be great to protect the product or process someone is handling. In addition to strength and thickness, the cleanroom gloves undergo extra testing including particle shedding, non-volatile residue testing, and extraction test. This is to ensure the final gloves you get for cleanrooms would have the highest levels of cleanliness.
As a way of making the cleanroom gloves achieve high levels of cleanliness, they have to be washed and chlorinated several times. This is done by using deionized water then they are rinsed and dried before being packaged in special bags unlike the medical gloves which would be packaged in boxes.
So, the next time you want to choose gloves, make sure they are meant to be used in a cleanroom.
Powder coated pass through box
What is the Best Way to Clean ISO 5 Cleanroom Floors?
The ISO 5 cleanroom floors are the most trafficked areas. It is for this reason; they would also need frequent cleaning too. Let us say a worker gets into the cleanroom without proper decontamination, it means the floor ends up with a lot more contaminants. The same applies to when you end up with a spill in the cleanroom. There is the need to wash the cleanroom floor as soon as there is a spill.
Here are more tips for cleaning your cleanroom floor.
- Start by vacuuming the floor. This is to remove as much dust as possible.
- Proceed to wash the cleanroom floor with deionized water. In this case, use a cleanroom-rated mop head too.
- Leave the water on the floor for a few minutes to soften any hard dirt before now cleaning with a clean mop head.
- Make sure to change the water more often so that you avoid the risk of cross-contaminating as you move from one area to another.
- Use the mop as much as possible to remove all the excess water. This is important to eliminate the chances of slipping.
- Proceed to re-vacuum the floor once it is dry to remove any additional particles that might have been introduced during the cleaning process.
Practical use for ISO 5 Clean Room
What are the Considerations for ISO 5 Cleanroom Design on a Budget?
ISO 5 cleanrooms are great for certain applications. It is expected that such cleanrooms would cost more compared to the other classes below it. However, it does not mean you cannot end up with a nice ISO 5 cleanroom even when you are on a budget. In this case, you need someone with experience in working on such cleanrooms such as Sunnyda to help make the whole design process on a budget possible.
As much as you might be on a budget, you first have to consider how much you are willing to spend. This will determine the type of materials the manufacturer has to use to make the cleanroom construction possible. Even if you are on a budget, there is the need to ensure the cleanroom can still meet the ISO 5 cleanroom cleanliness levels.
Saving with modular construction
If you are looking to save more on cleanroom construction, you should definitely consider modular construction. This type of construction will always leave you saving more in terms of setting up the cleanroom. So long as the manufacturer has all the measurements, the cleanroom would be produced based on the dimensions. All you will have to do at the construction site is attach the panels together.
Modular construction cuts down the construction time and still leaves you with no material wastage.
Cut down the cleanroom cost
This can be done by shopping around for the best cleanroom manufacturers. You do not always have to settle on the first cleanroom that you see. There is no doubt you may want to see what other cleanroom manufacturers have to offer.
Take the time to look at what the companies have done before so that you end up buying the best ISO 5 cleanroom from a top brand. The last thing you want is to get a cleanroom that cannot deliver on your cleanroom durability needs just because you wanted to save.
In most cases, you should try to keep the ISO 5 cleanroom budget flexible. Just make sure that you are focusing on getting the best cleanroom that would give you the best value for money. Because it is a higher cleanroom class level, you may sometimes have to add a few clean room equipments to help maintain the cleanroom cleanliness level.
electrostatic spray HEPA Filter Box
HEPA vs. ULPA Filters. How Do They Compare in an ISO 5 Cleanroom?
When you own an ISO 5 cleanroom, you will likely see these two types of filters a lot. The question would be, which one should you get for your ISO 5 cleanroom? Below are some of the differences to help you learn more about these two filter types.
The biggest difference is the size of particles each cleanroom can catch. A HEPA filter would capture up to 99.97% of the dust particles. It can also capture particles of sizes 0.3 microns and above. As for the ULPA filter, it can remove up to 99.999% of the particles of diameter 0.12 microns.
From the differences mentioned above, you would see how such filters would be used based on the applications at hand. In case the cleanroom requires a lot of filtration, the ULPA filter is a nice choice. The ISO 5 cleanroom could generally use a HEPA filter. It will do a good job of keeping the cleanroom free from dust and other contaminants.
What you can be sure is that both filter types will be efficient at trapping contaminants. Even if they have to capture the smallest contaminants, the best part is that the airflow would not be affected. You would still be able to breathe well while in the cleanroom.
The filtration capability also influences the price. If you are going to filter smaller particles, you should find the ULPA filter costing more. This is because of the amount material that has to go into making the filter. Even if it may cost more, you will not have to worry about its performance. You will be sure that the cleanroom would always perform great.
The ISO 5 cleanroom has many applications in the manufacturing and research sector. Even if they might be slightly expensive than the lower-level cleanrooms, they stand out for their performance. In case you need to get one for your research or production process, talk to the Sunnyda team for more help. The team would also answer more questions you may have on cleanrooms.