Industrial Clean Room Manufacturer

Industrial Clean Room: A Complete FAQ Guide

Different industries involved in manufacturing items, food products, and medications need a clean place to carry out their activities. Installing an Industrial Clean Room is a wise choice.

It produces a clean environment while following hygienic protocols and particular standards.

So it makes it easy to handle sensitive material in a clean place. Industrial Clean Room is a designated space in an industry where industrial activities take place that need strict hygienic conditions.

It does not allow microparticles to enter this area. Also, it assures the safety standards of products and workers.

It is classified from Class 1 to Class 9 based on the ISO classification.

This classification helps you to know the level of cleanliness. This way, you can install the clean room of a specific class based on the level of cleanliness you need to maintain.

Let’s know more about it.

ISO Certified Industrial Clean Room

1.What is an Industrial Clean Room?
2.What are Outclass Features of an Industrial Clean Room?
3.What are the Major Components of an Industrial Clean Room?
4.What are the Top Advantages of an Industrial Clean Room?
5.What are the Common Applications of an Industrial Clean Room?
6.What are the General Guidelines for your Industrial Clean Room?
7.What are the Steps for Entering your Industrial Clean Room?
8.What Measurements Should be Taken for your Staff Protection in the Industrial Clean Room?
9.What are the Lighting Considerations of an Industrial Clean Room?
10.How does Airflow Contribute to Cleanliness of the Industrial Clean Room?
11.What are the Equipment and Internal Surfaces Requirements of the Industrial Clean Room?
12.How does Industrial Clean Room Meets the Standards of Different Industries?
13.What is the Basic Structure of an Industrial Clean Room?
14.What are the Common Design Configurations of Industrial Clean Room?
15.What Factors Should be Considered for Choosing the Construction Materials for an Industrial Clean Room?
16.What are the ISO Recommendations for the Industrial Clean Room?
17.How Does Personnel Working in an Industrial Clean Room Prevent Contamination?
18.Conclusion.

What is an Industrial Clean Room?

An Industrial Clean Room is an enclosed space in an industry in which filtered air controls the contaminants and airborne particulates.

The purpose is to maintain a clean environment where most of the industries, processes, and procedures take place.

It ensures high product yield, effectiveness in creating quality products with high accuracy, and safety standards.

This way, it avoids adverse outcomes while carrying out precise operations.

Sunnyda Dust Free Industrial Clean Room

What are Outclass Features of an Industrial Clean Room?

Industrial Clean Room aims to maintain the contaminants at the lowest level.

Many industries are prone to be affected by environmental contamination. Industrial Clean Room, therefore, features an industrial-standard and well-equipped environment where many functions of industries take place.

It has the following standout features:

• It is categorized into different classes. From ISO 1 to ISO 9, class 1 is the cleanest clean room, and class 9 is not so pure compared to other classes.

• It allows two-way airflow and proper air filtration.

• Industrial Clean Room does not consume much power.

• It features a proper ceiling system where HEPA filters and lighting is installed.

• It is environment-friendly and makes sure that no harm occurs to the surrounding area.

• This cleanroom allows you to control the temperature according to carry out a specific activity.

• Also, it features air showers that do not allow any pollutants or contaminants to enter the cleanroom.

Industrial Clean Room Air Shower

What are the Major Components of an Industrial Clean Room?

Industrial Clean Room components play a vital role to cater to the needs of different industries where it is installed.

Its major components are:

Clean Room Ceilings

It includes both economic and heavy-duty ceiling grids, ceiling tiles, and ceiling panels.

Clean Room Wall Panels

The Industrial Clean Room has a variety of wall panels. Standard and steel fire panels are the most commonly used wall panels.

Many pharmaceutical clean room industries and laboratories mostly have fiberglass-reinforced plastic wall panels. Besides, aluminum panels and specialty wall panels are also used in some sectors.

Clean Room Windows

It is another essential component of the Industrial Clean Room that ensures that air disruption does not occur.

Coving

It creates an environment that allows for cleaning the walls and ceiling without requiring much effort. Coving makes an easy to clean environment and offers total cleanability by eliminating corners.

Clean Room Doors

A variety of door designs and options are present. From standard steel to aluminum doors, you can choose the one that fits your needs.

Besides, air shower tunnels and fan filter units are also significant components of an Industrial Clean Room.

Industrial Clean Room Anti Rust Doors

What are the Top Advantages of an Industrial Clean Room?

You can reap the following benefits of an Industrial Clean Room:

• It provides an environment where you can carry out all the sensitive activities under a controlled environment.

• Industrial Clean Room can be adjustable. You can update it according to the latest conditions.

• It eliminates dust, impurities, and pollutants and allows workers to focus more on their tasks. Thus, it increases their efficiency and ability to work more precisely.

• It ensures and boosts the level of the product’s safety.

• It is super easy to maintain.

What are the Common Applications of an Industrial Clean Room?

Industrial Clean Room is used in different types of industries. Its size and complexity vary with its application in different industries.

The typical applications are:

• It is generally used in the semiconductor manufacturing industry.

• Pharmaceutical and life sciences industries also rely on them.

• Its application in the aerospace, energy department, and the military cannot be denied.

• Small laboratories to large industries depend on it.

• Besides, Industrial Clean Room supports technology advancements in non-clean environments.

Industrial Clean Room Applications

What are the General Guidelines for your Industrial Clean Room?

Generally, to operate and use Industrial Clean Room, you should follow the given guidelines:

• Ensure proper airflow and exchange of heat to allow the workers in the vicinity to work comfortably.

• Create proper procedural protocols to avoid any accidents or injuries to workers due to hazardous elements.

• Ensure that people who go into the room are decontaminated. Besides, ensure that you allow only a limited number of people at a time in the room.

• Try to generate as little contamination in the room as possible.

• You should designate proper protective clothing to be worn by the workers at all times, which should cover them from head to toe.

It should be low-linting and tight so that it doesn’t get tangled anywhere. The material used for clothing should be able to prevent the collection of particles on it.

This is the best way of ensuring that the workers remain safe and do not contaminate the place in any manner whatsoever.

Wear Gloves Before Working in Industrial Clean Room

What are the Steps for Entering your Industrial Clean Room?

While entering the Industrial Clean Room, you need to be cautious and follow the following steps:

• First things first, you should prepare yourself for entering the cleanroom. While training, make sure to remove your jewelry and unnecessary clothing. Also, avoid using perfumes and cosmetics before entering.

• According to the ISO classification of your Industrial Clean Room, you should wear proper attire. Coveralls, gloves, masks, booties, and caps must be clean and worn correctly.

• Follow all the cleanroom protocols when you are inside try to maintain the cleanliness of your dress.

• While handling products, you should show smooth or slow movements so that particles cannot shed.

What Measurements Should be Taken for your Staff Protection in the Industrial Clean Room?

The people who work inside the Industrial Clean Room can’t work appropriately with ordinary clothing.

A simple hard hat and shoes do not suffice. This is because the ordinary dress carries a considerable amount of germs with it—a substantial amount of germs to be spread in all directions when a person sneezes.

Moreover, while working with dangerous chemicals or biohazards, the cleanroom dress protects the people properly, but if the workers do not cover themselves, then it can lead to serious dangers.

If workers leave without following the procedure, they can carry the element on themselves. And unknowingly put everyone they meet at a massive health risk.

So it must be mandatory for all workers to wear special protective suits that protect those head to toe and masks to filter the air they breathe.

It will help keep themselves and others safe and ensure that the particles they carry do not cause any effects on the products.

Try to ensure appropriate decontamination before they enter or leave the Industrial Clean Room.

Any transfer of germs, microbes, or innate particles between the room and the outside world has disastrous financial consequences.

Also, it may require much effort to deal with the outbreak. Moreover, it can also cause problems due to people getting sick or even dying.

Industrial Clean Room Uniform is Important to Maintain Hygiene

What are the Lighting Considerations of an Industrial Clean Room?

Many industries ignore the most basic and essential factor, “lighting,” when constructing the Industrial Clean Room.

Typically when considering the equipment you are about to use to provide light, you only have to deal with a few things.

Like, determining how much and in which locations you should install it to give the ideal amount of light.

Lighting intensity should be adequate. It should not irritate your eyes, and also it should not be too little that working becomes difficult.

However, in an Industrial Clean Room, you also have to consider the environmental effects. Every source of light usually generates heat.

This can be neglected, but in a clean room, the environment is highly delicate. Due to this, even a tiny fluctuation in heat can cause issues.

Moreover, the equipment you use will have to be more reliable than usual. If even one light malfunctions, the highly delicate environment gets disturbed, and fixing it will take longer.

After all, to avoid any damage to the product from external factors and reduce the risk of destruction to the outside, you should start putting strict protocols in place.

A problem specific to the Industrial Clean Room related to the pharmaceuticals is that you also have to consider the effects of light and heat on the biological specimens present not to create any problems for the researchers or product makers.

Industrial Clean Room Lighting

How does Airflow Contribute to Cleanliness of the Industrial Clean Room?

In a typical environment, the number of particles is approximately 35 million per cubic meter, and the sizes of these particles can be larger than 0.5 micrometers.

However, Industrial Clean Room can reach a particle density of only 12 per cubic meter with less than 0.3 micrometers.

So you must give the air conditioning use proper consideration because even if you have appropriate procedures, your Industrial Clean Room will not function.

As the particles will be able to enter and leave the cleanroom unrestricted, causing you many issues.

Usually, airflow is provided by using proper ventilation systems in conjunction with filtration systems to prevent any outside particles from infecting the room.

Due to the delicate nature of the items in the cleanroom, proper care is to be taken.

Specifically when deciding where and how to install the large fans for ventilation.

This way you can avoid turbulence and create any gusts of winds that do not disturb the work happening.

Sometimes special techniques are used, such as negative pressure, which further ensures that no particles get out of the room, especially when dealing with biohazards.

What are the Equipment and Internal Surfaces Requirements of the Industrial Clean Room?

Typically to get the furniture, decorations, or anything else, you will go to a store and only consider the comfort, price, and life.

While searching for stuff to put in a clean room, you can’t do the same.

While looking for Industrial Clean Room equipment and furniture, you should consider the following:

• Smooth Surface

• Preferably Polished

• No Nuts or any External Joints

You should follow the above guidelines and make sure that there are no irregularities because they can become an ideal location for dust and microbes to settle and become hard to clean, causing damage to the stable environment created by the cleanroom.

You should also avoid using tiles on the walls and floors because they have spaces in which the elements mentioned above can settle very quickly and become nearly impossible to cleanout.

So you should use materials for walls and floors that make them smooth and resistant to cleaning agents.

The nature of an Industrial Clean Room requires it to be cleaned frequently and aggressively to avoid any issues and keep everything going smoothly.

It would be best if you also tried to avoid unnecessary things such as decoration as much as possible as they unnecessarily reduce the capabilities of the cleanroom.

Industrial Clean Room Smooth Surface

How does Industrial Clean Room Meet the Standards of Different Industries?

An Industrial Clean Room is a unique facility used by many industries to create a clean environment to avoid interference from infectious elements.

A clean environment is beneficial for those working in the microchip industry to keep tiny dust particles from affecting the product.

Hospitals also use it to provide a clean environment to protect people with a weak immune system from bacteria or other infectious agents.

Nowadays, Industrial Clean Room is becoming more and more common as the number of pollutants in the environment increases and different industries scramble to maintain the quality of their products which is getting degraded by the pollutants interfering with the delicate machinery.

Pharmaceutical industries create many different kinds of drugs from various microorganisms.

The micro-organisms and the disease-causing agents are used to create medicines.

It requires their environmental conditions to be in a very narrow range.

They also have to ensure that they or their by-products don’t leave the lab as that can impact everyone at the facility having a cold, to very disastrous consequences.

That is why these industries use the cleanroom created explicitly for their purposes.

In the food industry, companies have to ensure that no disease-causing agents enter into their product at any stage of the production cycle to avoid any issues and ensure the quality of their product.

Some companies use Industrial Clean Room to stay safe and have a marketing edge over their competitors.

It is also an essential part of research facilities. In research facilities, scientists are dealing with delicate micro-organisms.

The product that they create in the initial stage is also very prone to outside interference.

Hence, most research facilities have an Industrial Clean Room to help research and ensure that their research is not disturbed.

Any foreign particles and any adverse effects of their study do not reach the outside world.

In the health sector, many hospitals have clean rooms for people with frail immune systems to save their lives as a simple cold can kill them.

In Operation Theater, the patient is opened up to treat them.

Any bacteria or virus reaching them can be life-threatening at that stage, so the cleanroom is used to protect these people and allow the doctors to carry on the procedure without any worries.

What is the Basic Structure of an Industrial Clean Room?

Each Industrial Clean Room constructed considers the different situations it will face during use, due to which no two are built the same.

Depending on usage, the cleanroom that has a solid wall is called a hard wall Industrial Clean Room.

Most industries use these types of cleanrooms. However, some also use curtains and are called soft wall Industrial Clean Room.

The soft wall cleanroom uses PVC curtain walls that do not touch the ground, and clean air continuously pumps from the top, which leaves through the gaps and carries away any unwanted particles.

Also, it allows you to divide a hard wall cleanroom so that the different workstations you create do not interfere with each other. These are easily upgradeable or changeable.

Like the name, a hard wall cleanroom suggests you use solid walls to create a unique environment.

They are best to use in work environments with very narrow climate tolerances to ensure that all involved remain safe.

What are the Common Design Configurations of Industrial Clean Room?

Industrial Clean Room is trendy because of their flexibility, and they allow easy and quick modifications and upgrades. You are also free to move them from one location to another relatively quickly.

It usually consists of multiple 4-foot panels with stud posts in any configuration, enabling you to create the Industrial Clean Room in whatever shape you desire.

Due to the use of stud posts, you can easily remove and replace or use one panel to create a different room shape without disturbing the other panels.

It is used more frequently in the pharmaceutical field because generally, they provide more excellent environmental stability than the panel post system and only use a single panel component.

The panels are attached via glue or chemical welds, but these joints can be broken apart as needed, and still, the flexibility of the panel post system is there.

The double-wall cleanroom uses metal panels combined with studs to create flexible walls, but gel or welds are still used.

The board used is usually half an inch thick, and more often than not, two panels are combined to create a thick wall that is more expensive and provides a more outstanding quality of the cleanroom.

Typically, the modern Industrial Clean Room allows you to attach panels to any solid surface easily.

These are cheap ways to upgrade existing cleanrooms or create small temporary clean rooms.

Industrial Clean Room Design Specifications

What Factors Should be Considered for Choosing the Construction Materials for an Industrial Clean Room?

While setting up an Industrial Clean Room, you should take into account the project scope and consider a few aspects such as:

• How long will the Industrial Clean Room that you build be functional?

• How often will it be upgraded or modified?

• What manufacturing processes are involved?

• The need to determine the specific capability of the Industrial Clean Room. As the food industry requires a low-level clean room, but for the medical field, you need the best available cleanroom that maintains maximum cleanliness.

• What are the construction schedule and design requirements?

By keeping them in mind, you create modifications and changes. Therefore they will impact the environment your cleanroom makes.

Also, if any of the above factors is ignored it may even prevent the proper working of the procedure you plan to carry out in it.

The above has been a general guide on setting up your Industrial Clean Room; however, you should keep in mind that many other considerable factors also help you choose the construction material.

It’s better to rely on the expert’s help regarding this.

What are the ISO Recommendations for the Industrial Clean Room?

Industrial Clean Room maintains ISO standards. Each industry has specific ISO recommendations as mentioned below:

Automotive

Automotive industries that are involved in the manufacturing of parts of vehicles require unique facilities for their functioning. They need Industrial Clean Room between ISO Class 6 to ISO Class 9.

Food Manufacturing

Food and beverage manufacturing industries have different ISO recommendations.

Industries involved in manufacturing susceptible products to contamination should install clean rooms Class of 4 to Class 5.

Some initiatives work best if they are given Class 6 to Class 9 clean rooms.

Pharmaceutical Industries

Pharmaceutical industries have Industrial Clean Room between ISO Class 5 to ISO Class 8.

Pharmaceutical, biology, and biotechnology industries deal with human cells, drugs, and chemicals, so they need a strict clean environment.

Electronics

Different factors involving temperature, static electricity, and humidity can affect the parts of electronics hardware made in these industries.

Industrial Clean Room between ISO Class 1-6 is recommended for such sectors.

Industrial Clean Room for Electronics Manufacturing

How Does Personnel Working in an Industrial Clean Room Prevent Contamination?

Personnel working in an Industrial Clean Room are trained enough to follow all those protocols involved in contamination control.

They can prevent contamination by following the simple ways:

• They should not directly enter the cleanroom. Airlocks and growing rooms are designed to wear unique clothes or gowns before entering the cleanroom.

• Cleanroom workers should wear cleanroom clothing that does not allow the contaminants to attach to them or release them.

• Measures to avoid personnel contamination should be taken. Otherwise, it can lead to cross-infection between two persons.

• Industrial Clean Room shoe bottoms do not allow slipping risks.

Conclusion.

Industrial Clean Room has earned its popularity for providing a clean environment in the industry.

Its application is vast, and many industries cannot even imagine their existence without a cleanroom.

Every industry has specific protocols, so an Industrial Clean Room of a particular class of ISO must be installed in an industry.

The personnel working in a clean environment should follow all the guidelines to assure their effectiveness in the clean space.

Moreover, its design, construction, airflow, and lighting recommendations are significant factors that contribute to providing a clean environment for industries.

100% Quality Tested Industrial Clean Room

FAQs of Industrial Clean Room.

What are the Fundamental Rules Applied to Industrial Clean Room?

The fundamental rules applied to Industrial Clean Room are:

• It should not allow the entry of particulate and non-particulate matter from the outside.

• Its apparatus or equipment used in a cleanroom should be free from contaminants.

• It should not allow the contaminants to gather in a cleanroom.

• There should be a proper way for eliminating the existing contaminants.

How are Industrial Clean Room Specifications Defined for Non-Particulate Matter and Particulate Matter?

Industrial Clean Room specifications for dust and other types of particulate matter is defined as:

• Diameter of allowable particle

• Particle numbers per cubic meters

For non-particulate matter, it is specified as:

• The allowable density of microbes or molecules in a cubic meter

Why Industrial Clean Room Maintain Positive Pressure?

The positive pressure maintains the flow of contaminated or less clean air into the cleanroom. It prevents the entry of relatively less clean air into the cleanroom.

Industrial Clean Room maintains a pressure gradient so that the less clean spaces can get the most sanitary air flows.

What is the Role of Airlock in an Industrial Clean Room?

The airlock is designed to reduce the disruption of airflows. It makes sure that whenever the door of the Industrial Clean Room opens, no disturbance of cascading pressures takes place. Also, it plays a vital role in preventing contamination.

How Pass-Through Chambers in Industrial Clean Room Increases Productivity of the Industries?

Pass-through chambers reduce the contaminants’ entry into the cleanroom. It allows the exchange of products without entering the personnel into the cleanroom.

So, it ensures that workers inside the Industrial Clean Room remain clean. Therefore by offering the maximum clean environment, it increases the productivity of the industries.

Should you need to Follow any Protocol While Exiting the Industrial Clean Room?

Yes. You should not only follow the strict rules or protocols while entering the cleanroom. Special attention to the protocols while exiting the Industrial Clean Room should be given.

You should dispose of all garbage including cleanroom attire following the special rules. Further, you should spend some minutes in the gowning room before exiting from it.

How does an Industrial Clean Room Allow you to Handle Sensitive Activities in an Industry?

Industrial Clean Room helps to control, maintain, and monitor the internal environment.

However, while adhering to the particular standards and following protocols, it allows for handling sensitive activities in a strict environment.