Air Shower Nozzle Manufacturer

Air Shower Nozzle- A Complete Buying Manual by Sunnyda.

Air Shower Nozzle is one of the essential products for your air shower room with reliable construction material. It has high-quality construction material that ensures its longevity and durability.

It is best for spraying the air through modified nozzles in the opposite directions. It has a wide application in ceilings and room walls to keep them cold and clean the room air.

It works on the particular mechanism that removes the impure air at the base and filters the air to circulate the fresh and clean air inside the room.

It can quickly make the air fresh by removing the impurities and maintain its condition inside the particular room. But ensure that you install it in the right direction. It helps to get clean air more quickly and effectively.

Here we will share every fact regarding the Air Shower Nozzle that will help you understand it better. So let’s dive into details.

Air Shower Nozzle Installed in Cleanroom Air Shower

1.What is an Air Shower Nozzle?
2.What are the Striking Features of an Air Shower Nozzle?
3.What are the Technical Specifications of an Air Shower Nozzle?
4.How does an Air Shower Nozzle Work?
5.Which Material is used in the Construction of an Air Shower Nozzle?
6.What is the Core Difference Between an Air Shower Nozzle and an Air Lock?
7.What are the Basic Types of Air Shower Nozzles?
8.What are the uses of an Air Shower Nozzle?
9.Why do you Need an Air Shower Nozzle for your Cleanroom?
10.What are the Benefits of using an Air Shower Nozzle in your cleanroom?
11.What are the Parts of the Air Shower Nozzle?
12.What are the Factors that can Affect your Air Shower Nozzle Performance?
13.What should you Need to Consider While Buying an Air Shower Nozzle?
14.What are the Installation Configurations of your Air Shower Nozzle?
15.How to Install your Air Shower Nozzle?
16.How does your Air Shower Nozzle Decontaminate your Cleanroom?
17.What are the Easy Ways to Clean your Air Shower Nozzle?
18.What are the Protection Considerations of your Air Shower Nozzle in a Cleanroom?
19.What Makes your Air Shower Nozzle Stand Out from the Rest?
20.Conclusion.

What is an Air Shower Nozzle?

It is one of the must-have accessories for cleaning the room air and removing all the dust, dirt, debris, and allergens from it. It has unique nozzle patterns that give it a special appearance and save the place as it installs at tiny places.

However, the Air Shower Nozzle itself shows the right direction for its spray of air. It is the ideal device for room air organization and makes it ideal for human health.

It doesn’t demand maintenance but still ensures that you spend something on its maintenance.

It has a 20m/s speed for blowing the air and removing all the dust. It is an energy-saving device that works ideally to make the environment reliable.

The outer diameter of the Air Shower Nozzle is 165mm and has inner sizes ranging from 25mm to 38 mm. You can also customize the internal size according to your requirements.

It consists of stainless steel material and has a straight discharge for wind deflection.

Sunnyda High Air Velocity Air Shower Nozzles

What are the Striking Features of an Air Shower Nozzle?

Air Shower Nozzle has essential features that help make the air clean. Here we are going to share some of the striking features that help you understand it.

So its striking features include:

• It requires less space for installing it.

• It entraps all the air and passes it through the filter. When it traps the air, it has a lot of dirt and dust and makes it breathable for humans.

• It has tiny nozzles that filter out the air ideally and make it perfect.

• Install it in your rooms and remove all the allergens from the air that can harm your health in less time

• It has a reliable stainless steel material that lasts for a longer time without losing its quality.

What are the Technical Specifications of an Air Shower Nozzle?

Every Air Shower Nozzle has particular technical specifications that make it different from the others. However, the leading spray technicians have reliable specifications that make it unique among all others.

However, its technical specifications include:

Outer Diameter: It has a 165 mm outer diameter. You can also customize it according to your requirements.

Capacity: It can make an effective air discharge. It has an effective flow rate of 20m/s. So it will clear the air in less time due to its energy efficiency.

Angle: It has a 45 degrees rotational angle. You need to install it where it comes in direct connection to air and make it clear. However, it will reflect the air at 45 degrees.

You can also adjust its angle and set it for the straight discharge of air.

Other Specifications: Beyond all these specifications, it has the OEM tag that means that it has the original equipment manufacturing tag. So you will have a reliable product.

Air Shower Nozzle Diameter and Material

How does an Air Shower Nozzle Work?

It works effectively to clean the air. This is because it creates the pressure for spreading the air. However, the working of the Air Shower Nozzle has different steps.

So here are some steps that involve its cleaning:

• It has HEPA and ULPA filters that filter every particle in the air.

• The size of the Air Shower Nozzle has the design to maintain decent and competent operations.

• The air is directly supplied to the Air Shower Nozzle and filters the continents during the cleaning process.

• The nozzle cleaning pattern has all the direct air in a particular angle flow for creating the effect.

• It creates pressure, but this pressure will not exceed the external airflow pressure. So ensure that it has less pressure to clean the contaminants from the cleanroom.

Air Shower Nozzle works in the cleanroom and demands special process equipment. Ensure that it is properly maintained so that equipment functions properly.

Keep in mind that lack of maintenance will damage your nozzle and reduce its working efficiency.

Which Material is used in the construction of an Air Shower Nozzle?

Air Shower Nozzle has reliable material for making it perfect for its particular work. The construction material includes:

• Stainless Steel

• ABS

• Nickle

Stainless Steel: Stainless steel is a corrosion-resistant material. It has chromium alloy elements that ensure that the Air Shower Nozzle lasts long without reducing its qualities. Moreover, it is also fire and heat resistant to give strength against high temperatures.

ABS: ABS is a particular construction material that enables the molding of the shape. In addition, it has a high tensile strength to make it resistant to physical damages and provide a good finishing look and make it appealing.

Moreover, the ABS is a corrosion-resistant chemical material that makes it more reliable and suits adverse environmental conditions.

Nickel: Nickel is a tough and recycled material that is used in the Air Shower Nozzle. It has the potential to resist corrosion and is hygienically safe for human health. It is the essential part of making the infrastructure of the Air Shower Nozzle.

Air Shower Nozzle Raw Material

What is the Core Difference Between an Air Shower Nozzle and an Air Lock?

An Air Shower Nozzle and airlock are two different things that are incorporated into a single device. Keep in mind that there is a significant difference between these two names.

So let’s see how both are different from each other.

Airlock: The airlock is a particular room that has a separate space then the cleanroom. So it is a less clean area that is entirely separate from the cleanroom.

Airlock has two doors in the opposite direction and has a mechanical and electrical design. The doors have the specific technology that one door cannot be opened except the other door is closed.

The main objective of this technology is to prevent the valuable atmosphere of the cleanroom. In addition, only one person can enter the room to ensure that there is less contamination inside it.

So when only one door opens at a time, then there is less incorporation of the contaminations.

Moreover, the airlock system has the potential to conserve energy. Therefore, you can say that it is energy efficient.

Air Shower Nozzle: Air Shower Nozzle is an accessory that provides a way to spray the clean air in the medical cleanroom. It can actively clean the air by entrapping the contaminations.

So when a person enters the cleanroom, it can quickly remove the contaminants by creating pressure. Moreover, it has a jet to clean the air coming out from the nozzle.

What are the Basic Types of Air Shower Nozzles?

Based on the material it has two basic types:

1. Conventional Air Shower Nozzle

It is made of stainless steel material. It prevents air leakage and is strong and durable.

2. ABS Chrome Plating

This chrome-plated Air Shower Nozzle is less expensive and can tolerate extremes of temperatures and harsh environmental conditions.

Conventional Air Shower Nozzle

What are the uses of an Air Shower Nozzle?

The Air Shower Nozzle is an amazing device to clean the contaminants from the air. But its uses increase when you have it inside the airlock or cleanroom.

Clean Air: It can effectively clean the air by creating pressure. The Air Shower Nozzle creates less pressure than the outside air. So that all the dirt and debris are removed quickly after a few seconds.

Remove Contaminants from Garments: It can quickly remove the contaminants. When a person enters the airlock, then the Air Shower Nozzle spreads air with pressure. So it has the potential to remove all contaminants in less time.

Entraps Debris and Allergen Materials: The Air Shower Nozzle has the potential to entrap bigger debris or dust particles in the air. Sometimes air has significant allergen materials that can harm human health.

Why do you Need an Air Shower Nozzle for your Cleanroom?

Air Shower Nozzle is an essential thing in cleaning the environment. However, the cleanroom also has the same purpose of maintaining a clean and clear environment.

But keep in mind that a cleanroom requires vital components to clear the air, and an Air Shower Nozzle is one of them.

It has the potential to protect the cleanroom. It creates a high-velocity jet that quickly removes the loose particles before a person enters the cleanroom.

Thus, it reduces the defective air and enhances the production yield in clean rooms.

Anti Rust Air Shower Nozzle

What are the Benefits of using an Air Shower Nozzle in your Cleanroom?

As you know the benefits of the Air Shower Nozzle, you may be confused about its benefits in the cleanroom.

So it also provides similar benefits in your cleanroom:

• The primary purpose of an Air Shower Nozzle is to clean the air.

• It creates an environment-friendly atmosphere.

• Cleanrooms are a vital part of the production houses where nobody can enter without passing through the airlocks. So it can clean the worker’s dresses and make them contaminant-free.

• It increases cleanroom integrity without breaking your bank.

What are the Parts of the Air Shower Nozzle?

A rear cover (with a closing strip), a changeable ball, and a hidden rack make up the Air Shower Nozzle. Simply drill holes in the air compressor to match the projecting main diameter of the rear of the nozzle.

Then bore two bolt holes perpendicularly horizontal and vertical to match the screw tracing, and attach the nozzle on the air hose or air walls.

These three sections work together to increase drying efficiency and performance by smoothing the airflow and focusing it on industrial uses such as particle blowing, ventilation, chilling, and drying.

Furthermore, its energy-efficient, ecologically friendly, and clean nozzle uses a spherical design to produce circular airflow, which significantly reduces noise.

For some of the most efficient elimination of small particulates, dirt, or other pollutants from the clothing, multiple size nozzles are positioned on the ceilings and walls in a specified arrangement.

Air Shower Nozzles With Bolt Holes

What are the Factors that can Affect your Air Shower Nozzle Performance?

• Its power and capacities mostly determine the efficiency of an Air Shower Nozzle.

• Nozzle speed, or the rate at which air is pumped via the nozzles, determines cleansing power.

Pollutants are dislodged by high-velocity air; the greater the speed or cleansing power, the more contaminants are eliminated.

What should you Need to Consider While Buying an Air Shower Nozzle?

The primary factors must be considered while choosing an efficient Air Shower Nozzle:

• The system must be modular, making it simple to configure, transport, and assemble.

• Stainless or coated steel must be used for the casing.

Air Shower Nozzle of high grade is made of steel and coated with a tough, long-lasting cleanroom-compatible finish. Stainless steel design is appropriate for several medical, pharmaceutical, and severely moist settings.

Particleboard laminating units are available from some companies. This approach, nevertheless, has significant flaws, including moisture and temperature variations, which can induce delamination.

The materials are also easily damaged and prone to loosening joints. Any of these circumstances could result in particle or bio pollution.

What are the Installation Configurations of your Air Shower Nozzle?

The Air Shower Nozzle could be installed such that the whole air shower is flush with the walls, leaving a gap around this one. An additional trim angle is used to occupy this area.

It can also be installed against some wall with a big enough space. Before actually planning trim, please get a quote because different combinations and dimensions may necessitate various cut dimensions.

The active site between both the Air Shower Nozzle and the framework aperture is normally caulked, or a small trim molding is placed when the device is getting sucked towards the wall. The Air Shower Nozzle’s surface would also feature airflow direction and nozzle dimensions and sizes.

Air Shower Nozzle With Smooth Surface

How to Install your Air Shower Nozzle?

The installation process of the Air Shower Nozzle is pretty simple. Following the stepwise approach, you can install it without any hassle.

1. The Air Shower Nozzle has two diameters, you can install it by drilling a hole on the air hose.
2. Now ensure that it is suitable and matches the large diameter.
3. Make two more holes perpendicular to each other.
4. After drilling holes install the Air Shower Nozzle on the air wall.

How does your Air Shower Nozzle Decontaminate your Cleanroom?

Over various years, the effectiveness of the Air Shower Nozzle in the pollution control system has been a matter of contention. Its usefulness has been proven through tests. It helps lower particles, according to the tests.

The size of the particulates, the kind of clothes worn, and the rotation length all influence fine particle removal, which is directly related to its structure and how it will be utilized and serviced.

The majority of Air Shower Nozzles are now direction adjustable, and this construction has historical origins. There have only been Air Shower Nozzles with a set orientation whenever the air shower chamber is first built.

Furthermore, since the Air Shower Nozzle is positioned at a very elevated point within the air shower room and cleanroom, the quantity is limited. That can only spray and shower the higher portion of a person when used.

As a result, the engineer switched from a fixed-direction Air Shower Nozzle to an adjustable trajectory one, which allows its orientation to be varied as per the real use, allowing more regions of the person’s body area to be blown upon.

The operating features of a cleanroom Air Shower Nozzle are mentioned in the below cleanroom air shower specs procedure.

1. When an operator walks via the entrance door, interlocking magnets trigger, locking the air shower and cleanroom doors.
2. Several movable Air Shower Nozzles shower the operator with high-velocity torrents of Class 100 filtered air.
3. The high-velocity air provides a whirling motion on garments, cleaning particles off cleanroom apparel.
4. Operators elevate their arms and spin in place to guarantee that all contaminants are eliminated.
5. The ending of the cleaning process is signaled by indication lighting, and the cleanroom door gets opened.

Before the operator may leave, it requires 4 to 8 seconds to wash and another 2 to 4 seconds for the Air Shower Nozzle to expel polluted air. Computerized microcontrollers control both cleansing and longer waits connected with its cleansing operation.

Adjustable Air Shower Nozzle

What are the Easy Ways to Clean your Air Shower Nozzle?

Cleaning and maintenance increase its durability. Many ways have been introduced to clean it. Let’s explore a few of them.

Kindly do bear in mind that these ways are easy to apply. So, you can rely on them for the cleaning process.

Rub the Air Shower Nozzle: The Air Shower Nozzle in the cleanroom mostly has elastic rubber. Mineral accumulation in it could be dislodged by gently rubbing each one with your fingers.

One can also use a brush to clean it carefully.

Soak the Air Shower Nozzle in Vinegar: Pour a plastic container with vinegar, then tie it over the Air Shower Nozzle if you choose to keep it connected to the air shower unit coming out of the wall.

• Rubber bands, tapes, or twisted ties can be used to fasten the sack around it.

• For several hours, wrap it around the whole Air Shower Nozzle.

• To wash the vinegar out from it, detach the sack and put it in the water for a couple of minutes.

Sink it in a vessel filled with white vinegar if you wouldn’t care to disconnect it from the air shower device.

• Allow the vinegar to remain in it for a few days.

• To clean out the vinegar, reconnect the Air Shower Nozzle to the air shower device and thoroughly rinse through it for a few moments.

Filter Screen Cleaning: The filtering screen is generally found in the section of the Air Shower Nozzle. By carefully wiping the filter screens out, the filters can be uninstalled.

Alternatively, you may remove the screen from the pivoting ball with tweezers or syringe pliers. Rinse the filtration screen underwater for a couple of minutes after removing it from the pivoting ball to wash out any accumulation.

Mineral residues can also be carefully brushed out with a brush.

Easy to Clean Air Shower Nozzle

What are the Protection Considerations of your Air Shower Nozzle in a Cleanroom?

Operators should utilize compressed air with caution, even if it is regarded as relatively safer than pressured cleaners and other commercial cleaning products.

When handled or used incorrectly, it can cause severe harm or even death.

Always Keep Pressurized Air Away from your Body: Never direct the pressurized air nozzle at yourself or anybody else. Trying to blow oneself off with pressurized air has resulted in countless worker injuries.

Gear Up: Air compressors can dislodge small pieces of metal, wood, as well as other residues from their respective surface, propelling them soaring into the air. To avoid this, make sure you’re wearing a breathing mask and protective eyewear before utilizing an air compressor.

Use OSHA-Approved Air Shower Nozzle: The force is limited by OSHA-approved Air Shower Nozzle, reducing the risk of harm.

Check Before Using: Before every usage, make it a practice to inspect your air compressor for symptoms of deterioration.

Those are simply a few preventive tips to keep in mind when working with pressurized air. Beyond all else, familiarize yourself with the capabilities and specs of your item by reading the user manual.

Because each air compressor is unique, company owners must understand their specific model.

High Pressure Air Shower Nozzle

What Makes your Air Shower Nozzle Stand Out from the Rest?

The following characteristics make our Air Nozzle Shower stand out from the rest:

• Air Shower Nozzle has a concave shape body that ensures consistent distribution of nozzles for efficient cleaning. Also, the concave configuration makes certain that filtered droplets spread in the air equally.

• It is made of high-quality stainless steel and is clear coated. Therefore, it resists corrosion, rust, and environmental damages.

• It has a 1.2-inch inner diameter and jets out the air particles at a high speed of 7800 LFPM (9000 LFPM maximum). (The maximum speed recorded at the nozzles’ outflow is called peak speed.)

• More cleansing power is provided by the high nozzle speed, which efficiently dislodges particulates and other impurities. Making it distinctive from others.

Conclusion.

In a cleanroom or other controlled environment, the Air Shower Nozzle is installed at entry and exit points. It is crucial to adhere to regulatory guidelines while entering cleanrooms.

Otherwise, a speck of lint or particulate matter is enough for increasing product defects and leads to major issues in clean rooms.

Air Shower Nozzle jets out filtered air to decontaminate stubborn particles from people and products to increase workflow efficiency. It uses high-velocity air that arrives from the precisely placed nozzle of powerful jets of air blow.

It is installed at entry points and makes sure whenever a person, product, or supply enters the cleanroom they are decontaminated.

Since it is modular, it ensures easy configuration, reconfiguration, and assembly. Its stainless steel body makes them rust-resistant and corrosion-resistant.

All in all, it is a cost-effective solution that prevents contamination and decreases contamination load. It saves you from spending your hard-earned money on cleanroom maintenance.

FAQs of Air Shower Nozzle.

What are the Main Parameters of the Air Shower Nozzle?

The main parameters of the Air Shower Nozzle are:

• Wind velocity when showering

• Deflexion of the air

• Weight per unit

• Filtering speed

At Which Factors do the Effectiveness of the Air Shower Nozzle Depend?

The factors affecting its performance are:

• Power and Capacity

• Velocity

• Dimensions

• Air Filtration

• Material

• Coatings

What is the Operating Principle of Air Shower Nozzle?

The Air Shower Nozzle is much more than a technology designed to keep contaminants out of a sterile environment like a cleanroom. It operates by blowing air at such a high speed over the person for a set amount of duration.

Particles are pushed off and out from the person in a well-constructed air shower and dumped on the HEPA or ULPA filter.

What are the applications of an Air Shower Nozzle?

It has wide applications. You can use it in the cleanroom. Its main application is in cleaning pieces of equipment and personnel entering and leaving the cleanroom.

It has the unique purpose of stabilizing the air condition inside the room. It has particular nozzles and mechanisms that work quickly to make the air breathable.

Is it Easy to Install the Air Shower Nozzle?

It is easy to install the Air Shower Nozzle and requires less maintenance cost.

So it doesn’t demand the expensive installation and maintenance cost due to which the customer prefers it for decontaminating products and making the air fresh.

Which Material of the Air Shower Nozzle is Considered the Best for Tolerating Environmental Conditions?

Stainless steel, aluminum alloy, and other metals are considered best for resisting harsh environments. Above all, stainless steel is the top.

100% Quality Tested Air Shower Nozzle