PIR Panel Manufacturer

PIR Panel: An Ultimate FAQ Guide

PIR Panel is innovated due to its thermal properties. It is elegant for every building in every aspect, such as appearance, properties, costs, and long durability.

It promotes people’s health and happiness in their homes and workplaces, allowing them to thrive, particularly in different climates.

Its temperature assistance might help buildings decrease their carbon footprint while also saving money on heating, cooling, and ventilation.

Here is a helpful guide that you may use to learn more about it.

Environmental Friendly PIR Panel

1.What is PIR Panel?
2.What are the Major Features of the PIR Panel?
3.What is the Core Composition of the PIR Panel?
4.What are the Specifications of the PIR Panel?
5.What are the Thermal Properties of the PIR Panel?
6.What are the Application Areas of the PIR Panel?
7.What are the Admirable Benefits of using the PIR Panel for your Applications?
8.Is the PIR Panel the Same as PUR Panel?
9.What kind of Facing Finishes and Joints are used in PIR Panel?
10.What Modifications are Made to PIR Panel to Make it Adaptive for the Roof and Wall?
11.What are the R-Value and U-Value for PIR Panel?
12.Is PIR Panel Fire Resistant?
13.What are the Color Variations in PIR Panel?
14.How to Select the Most Suitable PIR Panel for your Applications?
15.What are the Protective Measures Before Installing your PIR Panel?
16.How can you Install your PIR Panel?
17.What is the Quality Standard of the PIR Panel?
18.Why is PIR Panel More Preferable than EPS Sandwich Panel?
19.What are the Maintenance Guidelines for your PIR Panel?
20.Conclusion.

What is PIR Panel?

Polyisocyanurate Panel, often known as polyiso, ISO, or PIR Panel, is a thermoset plastic typically manufactured as foam and used as unbending heat protection.

PIR Panel, also known as Polyisocyanurate Panel, comprises three layers: ridged coated galvanized steel, treated steel, or aluminum sheet on the top and bottom layers, and high-thickness polyisocyanurate foam as insulation in the middle.

PIR or Polyisocyanurate Panels with polyisocyanurate froth centers meet the most stringent warmth insulation requirements while maintaining the required protection properties and a reasonable bearing limit.

It offers the best acoustic performance, longevity, best thermal protection, fire resistance, and environmentally friendly cheap costs.

By attaching a facer, PIR Panel gets excellent strength and exceptional assimilation for hot wiping and glue connection and becomes long-lasting.

It is designed for any modified bitumen, created, or single-use material framework as a flexible choice for business applications.

It is also designed to work with mechanical clasps, which could be helpful beneath rooftop garden layers.

The most commonly used low slope, above-deck business material protection is PIR insulated sheets.

Sunnyda PIR Panel

What are the Major Features of the PIR Panel?

Here are a few excellent features of the PIR Panel:

• Faceting in PIR Panel with enormous curve radii ensures that none of the protective color qualities is lost.

• Symmetric profiling ensures a consistent outward appearance.

• PIR froth core is inflexible, self-quenching, and environmentally, and ozone friendly.

• It has high thermal limits of protection.

• Moisture is increased, and collection is aided by a two-fold lock from the outside and inside.

• The assistant notch considers the precise gathering.

• Hidden panel trims ensure a nice exterior look.

• Properly contoured edges improve warm protection and joint snugness.

• A strong PIR seal ensures suitable thermal protection and joint snugness.

PIR Panels With Nice Facing Look

What is the Core Composition of the PIR Panel?

The PIR Panel’s core insulating components are comparable to those used in polyurethane insulation (PUR).

But, the quantity of methylene diphenyl diisocyanate (MDI) is a bit high, and the reaction uses a polyester-inferred polyol rather than a polyether polyol.

The isocyanate bunches on the MDI trimerize to frame isocyanurate bunches, in which the polyols interface together, resulting in a complex polymeric structure.

As a result, the rigid, closely packed cell with high thermal insulation polyisocyanurate is formed.

It has a B1 rating in fire resistance which makes it moderate at fire resistance. But due to its low conductivity, it is thermally stable, making it preferable to other panels.

Its thermal stability doesn’t allow it to burn while another panel starts burning and carries on.

What are the Specifications of the PIR Panel?

The specification for PIR Panel is as follow:

• The specific length of PIR Panel layers should be ranged between 2mm to 11mm.

• The flexural strength of this panel is 35g/100cm².

• The thermal conductivity is 0.022 W/m²K to 0.026 W/m²

• The water absorption capacity of this panel is 1.9g/100cm²

• Its dimensional stability is 80◦C & 95 Rh with 1hour and 38±1.

• Its compressive resistance capability is more significant than 100 KPa.

• The steel thickness in PIR Panel, whether PPGI or galvalume steel, ranges from 0.2 to 0.5mm.

• It has a density of 47-57 kg/m3.

• PIR Panel has different thicknesses ranges, 40 to 200mm.

• The length is unlimited, and it can be cut to fit as needed for your project; one order could include dozens or hundreds of measurements. However, the maximum length of a sea container 43HQ is 12.85 feet.

PIR Panel Specifications

What are the Thermal Properties of the PIR Panel?

PIR Panel is best known for their thermal stability, which are:

Low Conductivity

The PIR Panel has a comparatively low conductivity rating. It’s 0.019 W/mK, according to calculations.

The spell of heat into your house or industrial building through the walls or roofing is non-existent due to the low, warm conductivity.

This will ensure that your building’s inside is well-ventilated and safe.

High-Fire Resistance Value

It has a B1 fire-retardant rating. As a result, you can be confident in the stability of your newly purchased PIR Panel.

In any case, learn about some of the precautions to take.

Temperature Variations

PIR Panel is appropriate for temperatures as low as -203 degrees Celsius, and they can also protect from temperatures as high as 209 degrees Celsius.

This implies that it can withstand harsh environmental conditions, such as heavy snowfall or extreme heat.

High-Fire Resistant PIR Panel

What are the Application Areas of the PIR Panel?

PIR Panel used for:

• Clean environment

• Center for distribution

• Air conditioning unit (AHU)

• Stockrooms

• Newly constructed buildings

• Fireproof apartments

• Containers for transportation

• Items from the farm preparing and stockpiling plants

• Offices for food preparation and a high-risk chemical

• Focused on pressing and transport

• Cold stores

On walls and roofs:

• Floors with bars and squares

• Redesigning large-scale flooring

• Duplex walls

• In between the ceilings

• Between and beneath the joists

• Terraces and galleries

• Spacer lining with a wood outline

• Insulated wire for wood outline walls

• Wooden floors suspended from the ceiling

• Walls with a steel stud outline

• Lining for a single wood outline wall

• Cladding for a rain screen

• Sharking on a slanted roof

• Foundations of a significant size

• Protecting your attic and your workspace

PIR Panel Applications

What are the Admirable Benefits of using the PIR Panel for your Applications?

The benefits of the PIR Panel are as follows:

High Level of Compressive Performance

PIR Panel is a solid composite board, lightweight but not sensitive in performance. This is because its surface is hard to get damage.

The length of the actual construction can be used to determine its life duration and solidity.

Protection from Biotic Detriments

One of the dangers of the building is the occurrence of biotic detriments. The residents of the residence are tormented by rodents and creepy crawlies.

They usually stay concealed throughout the day and emerge at night to create a variety of medical problems.

While employing PIR Panel, there is no nutritional benefit for the biotic hindrances, and they have a difficult position to hide during fumigation.

Saves Money and Time

PIR Panel is inexpensive to purchase. Its transportation cost isn’t expensive also.

Installation cost is also minimal, given that a couple of specialists may do it or it can be done organically.

PIR Panel has a great tongue and notch joint that reduces the need for any additional connectors for setup and gathering in addition to screwing.

There is no compelling incentive to purchase more joint sides prepares. As a result, the risk of an outer connection is reduced significantly.

Chemically Unreactive

PIR Panel is a latent protection panel. It shows that when it interacts with other synthetic mixes or is used for a long time, it does not rust or rot.

It can withstand a high concentration of acidic and basic compounds. It is also resistant to finger impressions.

Inflammability

PIR Panel is still widely used while being a B1 fire-resistant warm protection panel. It’s the second-best when compared to Rockwool or mineral fleece sandwich panel.

It is an ideal composite board to use if you need to manage heat inside your project.

Resistance

PIR Panel acts as resistance or shield against inflexible natural pollutions such as dampness, rain, cold, heat, dust storms, and UV rays.

As a result, your building is protected from causes that could jeopardize the lives of those who reside within it.

Economical PIR Panel

Is the PIR Panel the Same as PUR Panel?

Isocyanate is an insulating material used to make both PIR and PUR panels. There is one that stands out among protection materials with a high R-value.

In any event, with the advancement of technology, another item, the PIR Panel, has shown to be more valuable than the PUR panel.

Because of its fire resistance, it is more functional and hygienic to use than the PUR alternative.

Considering the atomic masses, the same mix of isocyanate and polyol is used to produce PUR panels. In the manufacturing of PIR Panels, on the other hand, isocyanate is an unnecessary component.

The PIR Panel becomes a superior warm protection panel with higher social protection from natural disasters.

In terms of measurement consistency, PIR Panel is also becoming more popular.

PUR Panel

What Kind of Facing Finishes and Joints are used in PIR Panel?

Finishes

It uses reflective facings on its upper layer. The finishes used in PIR Panel are made up of a high Zinc sheet with Zn 55 – Zn 189g or AZ 52– AZ 153g, steel sheet covered with 25m polyester paint.

Joints

Composite compatible interlocking is used to join the edges of the PIR Panel. Composite joints that are used are such as slit joints.

What Modifications are Made to PIR Panel to Make it Adaptive for the Roof and Wall?

There are some modifications to make PIR Panel innovative. The core insulation of the panel is attached with extra raw materials to provide excessive properties.

For Walls:

• Addition of the Plasterboard

It’s used as a base layer of protection in the middle of the PIR Panel, under crossbeam and joist applications, and solid artistry walls or wood outline lining applications.

These protection sheets can be used for new development projects and maintenance works and move up to applicable guideline standards.

They can be installed in various ways, including direct holding and precisely set installation strategies.

• PIR Insulation Switched Between two Aluminum Foil Facings

The aluminum foil facing is specifically designed to remove extra heat, is extremely easy to cut and shape, and is energy-efficient.

Pitched and level rooftops and floors are used for protected sheathing on lumber outline, insulated sheathing on steel outline, protection between studs on wood walls, exterior brickwork with lumber outline, or ventilated cladding with the wood outline.

They are resistant to air penetration, water vapor flow, and are simple to handle and install.

For Roofs:

• Applying Mineral Glass on PIR Insulation

These protection sheets have mineral-coated glass faces and are suitable for usage beneath single-use fully adhered rooftop films, single-use waterproofing frameworks, and unfortified developed felt.

They’re ideal for usage on rooftop decks with a lot of maintenance traffic.

Depending on the specifics and setup, the item is stable, decay-proof, and will remain effective for the building’s life expectancy period.

• OSB Board Reinforces PIR Protection

For new and renovation-level rooftop applications, these protective sheets are used as decking and warm protection.

It is suitable for usage in humid weather because it does not readily absorb water.

• Addition of Pressed Wood

This type of protection is used to safeguard lumber deck-level rooftops.

It has an established track record as a high-quality composite material, as well as elite resistant thermoplastic insulation, a pollution control layer, and roofing all in one panel.

Pollution Control PIR Panel

What are the R-Value and U-Value for PIR Panel?

The U-value for PIR Panel is determined by BTH/ (h ◦F ft²), ranging from 0.47W/m2K to 0.21W/m2K depending on the panel’s thickness.

The R-value ranges from 2.34K/m²W to 8.44K/m²K, which depends on the insulated core of the panel.

R-value is the fire resistance. Due to this technical parameter, PIR Panels are safer to use than PU panels.

Is PIR Panel Fire Resistant?

Yes PIR Panel is fire resistant with a B1 rating. It has more fire resistance than the Polystyrene Panel and Extruded Sandwich Panel.

It has a protective impact that is much greater than concrete and many times greater than the block.

Compared to standard construction materials, it helps to save 40% on energy and maintenance costs for the heating and cooling system.

High R-Valve PIR Panel

What are the Color Variations in PIR Panel?

There is limited color variation in PIR Panel. It does not use all the RAL colors. Some of the RAL colors used for this panel are:

• RAL 5012 Light Blue

• RAL 1014 Hoary

• RAL 9002 Off-White

• RAL 9003 White

• RAL 1001 Bilge

Other than these, the galvanized and stainless steel on the upper layers provide different bright colors to make its appearance elegant.

Off-White PIR Panel

How to Select the Most Suitable PIR Panel for your Applications?

Choosing a perfect PIR Panel is just a three-step selection. You have to select these parameters and get yours. These are:

• Determine the necessity of thermal insulation and putting out fires

• Determine the most pessimistic scenario with a fully estimated wind load for any rooftop board in ULS (kPa) (Ultimate Limit State)

• For single or some extra layers except for insulation, choose a suitable range versus thickness for insulation and that specific extra layer.

• For Example, with several lengths, different thicknesses, and colors.

What are the Protective Measures Before Installing your PIR Panel?

Some of the preventive measures should be considered before installing your PIR Panel:

• A Building should be Well-Maintained on all Sides

Inspect your building’s physical, formal, and reported status before installation. If your building constructor has an opinion on some problem, make sure the problem’s remedy is treated seriously before installation.

• Secured Plan for Installation of your Electrical Connections

Ensure that your electrical connections are fitted by some professional. For your all electrical systems, BS 7671 is the approved standard.

You may need to inspect the thermal realistic tests from time to time. This ensures that your PIR Panel is safe from any form of fire.

• Smoking should be Prevented

Smoking should not be permitted in areas that are prone to catching fire. Smoking is only allowed in designated smoking areas.

Similarly, make sure there is a fireproof container or dustbin for getting rid of the smoke.

• Well-Trained Staff for Installation of PIR Panel

Ascertain that the approaches used by the hired staff are appropriate. If not relevant, it should be replaced for suitability.

Any firework or other work that can lead to sparkle should be governed by some regulations. Ascertain that your staff and project team members follow this guideline.

• Fire-Fighting Equipment should be Installed inside your Building

You should have hardware that detects fire and a device that triggers alarms in your building. The emergency exit and departure signs must be operational.

It would be best if you had both dry and wet risers on hand. Fire extinguishing administrations and concealing frameworks, such as sprinklers, should be installed in your building.

• Avoid to Put Such Accessories Near Panel

Grills or radiators that open flares should be avoided in your gallery.

How can you Install your PIR Panel?

PIR Panel is easy to install.

• Preparing

Panel preparations are carried out on the ground as much as feasible before the installation.

• Aligning

Put the panel sheet on walls, rooftops, or on the upper surface of walls or roofs or some appliances.

PIR Panel Installation

• The Fixing Strip should be Installed

Adjust the attaching strip to the panel turn-base up’s edge to fix the sheets on the surface.

Through the big holes in the fixing point of the fastening PIR Panel, secure the necessary fixing screw to the lapping purlin.

While the fastening strip is relatively stable, you should double-check that the “finger joints” connecting the gatherings are securely secured.

• Dents and Cracks

To avoid dents and cracks, use it in cubic form with a specific thickness. And don’t put some hard object while installing it, it will cause scratches.

What is the Quality Standard of the PIR Panel?

The quality standard of the PIR Panel is based on the capacity test of the panel, which is as follows:

• Room test, UB 26-3

• Surface consuming characteristics according to ASTM E84

• Ignition buildup test (ASTM D482)

• The final report of all the characteristics of the PIR Panel.

By these tests, their tolerant capacity, acoustic characteristic, and adaptation to different climates make satisfactory.

Why is PIR Panel More Preferable than EPS Sandwich Panel?

EPS are not environmentally friendly for extremely hot summers while PIR Panel earns good marks for being environmentally friendly due to its easy adaptation in a hot climate and its solid composition of the core material.

EPS foam is adaptable, ideal for below-grade applications, and a good compromise between execution, cost, and environmental impact. But it has low R-value than PIR Panel.

On the plus side, Polyiso is equivalent to that of EPS. Its R-value is substantially more significant in the right conditions, earning it the title of “greenest”, whether justifiably or not.

It’s an attractive choice having high-grade durability if it is maintained from freezing and dampness. And if its starter holes keep slightly warmer, it results in a fabulous indoor warm break.

EPS Sandwich Panel

What are the Maintenance Guidelines for your PIR Panel?

Some are the maintenance tips are as follow to make the PIR Panel long-lasting:

• Use Certified Risk Assessor

It helps to detect the actual state of the design to which your PIR Panel will be applied. This will take care of the condition, not the state of the building at the time of construction.

It will help to know the use of any explosive element in the construction for sure the building’s residents do in this consideration.

• Avoid Fire Retardant Material During Repairing its Dents

If it gets some default either accidentally or misleadingly, try not to substitute unapproved fire-retardant material for the PIR Panel during the fixing or repairing.

• Protect your Roofs and Walls from Torching

Make your PIR Panel walls or roofs far away from the most excellent torching chances. Put no materials with the potential to light inside 12m contacts with your PIR Panel application on purpose.

• Analyzing the Panel on a Monthly Basis

Evaluate any signs of harm on the outside of your PIR Panel every month. If you find them dirty, you can clean them with a brush dipped in fresh water.

The outer walls and rooftops should be washed with rainwater.

• Avoid Hot Renovation:

Avoid doing any heat-producing work on your PIR Panel, such as welding or cutting.

Conclusion.

According to the analysis, PIR Panel has been determined to move thermally stable panels on the alert.

It prevents heat from entering the house being a warm protective panel.

The usage of thermally rich Polyisocyanurate assists to maintain and reduce the extreme temperatures, the contraction of energy, and the limitation of CO2 outflows inside the building.

You should read all of the instructions from this guidebook before using PIR Panel to ensure that you obtain the best thermal capacity.

Due to its long life span, the core protection of a PIR Panel is a very versatile material that can be used in any weather to protect against temperature fluctuations.

Select a trustworthy manufacturer after examining all of the parameters for your building, set out all of your extra costs, and receive a 100% reliable product at a lower price.

100% Quality Tested PIR Panel

FAQs of PIR Panel.

Is PIR Panel Long Lasting?

Yes, PIR Panel is long-lasting. It lasts long for five years to 20 years. But over time, it can get shrink. By using preventive measures, you can make your panel stay for a long time.

What is the Cost of the PIR Panel?

The cost of the PIR Panel is $2.23 to $12.65. But there are other costs such as labor cost, transport cost, and installation finishes cost except panel cost.

Is PIR Panel Load Bearing?

No, PR Panel is not load-bearing. Even if you put some little bit heavy electric accessories, you will get dents and scars on the surface of your PIR Panel.

How does PIR Panel Increase Durability Concerning Moisture?

A layer of foil to each side of the polyisocyanurate froth protection panel retains the gases in, thus there’s a potential to solve a developing concern in-wall get-together strength.

Foil is fire resistant and an effective one it blocks substantially more moisture than the standard six mil polyethylene.

How can Stains from your PIR Panel be Removed Easily?

The PIR Panel is warm protection that does not allow dirt to accumulate on its surface.

On the outside surface of the panel, if there are significant stains, you can easily remove them by washing them yourself.

It also features long-lasting colors that will not wash away when washed with a cleaning agent.

How does PIR Panel Work in the Summer?

One side of the PIR Panel has foil on it, and does not get sparks of fire from cigarettes or if some papers are burning.

The inside layer of foil, which would be more protective than the foil on the other side, would stop inside bound dampness, decreasing the risk of pre-summer climate risk.

How is PIR Panel the best Choice for Winters?

Suppose your winters are very chilly for the reasons that will be explained. The majority of protection goods perform better as the temperature drops, but polyisocyanurate defies this rule.

Its display begins to deteriorate at around 15°C, and it becomes serious. It’s not even close to that when it’s in the minus 20s Celsius.

Its durability lasts long as you keep it warmer in winters, with regards to its thermal properties.

How is PIR Panel thermally so stable?

PIR Panel provides the basic need of thermal capacity to walls and roofs so that the walls and roofs are fire-safe and do not spread fire, emit consuming drops, or emit excessive smoke.

It saves its respectability and warmth protection capabilities for a set of time, preventing injury to people by allowing them to safely empty the building and limiting the material and financial damage that would otherwise occur.

How is PIR Panel Best Choice for your Fruit Storage?

PIR Panel can easily store fruit stockpiles and keeps their consistency for a long period.

It provides excellent protection against moisture and UV light, allowing your organic product to last longer than it should.

The preparation of ranch food and animals necessitates the most sanitary environment possible. You can construct a prefabricated agro-modern building with this panel.