Modular Clean Room Panels Manufacturer

Sunnyda Modular Clean Room Panels

Complete FAQs Guide to Modular Clean Room Panels

Modular clean rooms are now popular thanks to the various benefits that you can get with such panels. It is for this reason; you can get more people looking for modular clean room panels in the market. Anyone new to modular clean room panels should continue reading this guide to learn more about its benefits and why you may decide to get some for your new clean room.

What is a Modular Clean Room Panel?

Figure 1 Interlocking Modular Clean Room Panels

The term modular means that the panels can be customized to the user’s needs so that they are easy to install and start using right away. There will be minimal cutting once at the construction site, thus reducing the amount of wastage and cutting down the construction time. It is the reason modular cleanroom panels right now are quite popular that many people want to buy them for their various projects.

What are the Features of Modular Clean Room Panels?

Versatility

One of the biggest reasons you would get people going for modular clean rooms is because of their versatility. You can assemble and disassemble them in record time. This should make relocating your clean room a lot faster. In case your business has now grown, it will be easier to get the clean room where you want.

Customization

This is another great feature you will enjoy about modular clean room panels. This is because the manufacturers allow for ease of customization of the panels to suit your needs better. Some of the materials that can be customized include the wall materials, the size, finish, and so much more. Talk to the manufacturer to see what more you can customize.

Affordability

This is another top reason most people would consider getting a modular clean room. They know it would be affordable and help them get the best value for money while at it. If you compare with other construction methods, you will quickly notice how these clean rooms can be a cheaper option.

Less material wastage

Another thing that you will like about modular clean room panels is that they can help a lot in reducing the amount of material wasted at a construction site. This is because they are built to be the size that you want for the project.

Installation time is fast

In case you have a project that you need to commence right away, consider the modular clean room panels. These panels would help in setting up the project faster compared to the traditional panels, which might need a lot of cutting.

What are the uses of Modular Clean Room Panels?

Figure 2 A Modular Clean Room with a Pass-through Box

Modular clean room panels are used to make different types and classes of clean rooms. As such, they will be great for applications such as;

• Aerospace manufacturing

• Life science and other research applications

• Microelectronics manufacturing

• Semiconductor industry

• Medical applications

• Pharmaceutical applications and more.

What are the Elements of a Modular Hardwall Clean Room Panel?

Most typical modular clean room panels will have four main elements that make up the whole panel. They include;

Skin

The modular clean room panels skins are the surfaces of the panel that are exposed to the elements. The skin can be made of different materials. Such include stainless steel, epoxy powder coating, UPVC, HPL, and much more. It often comes down to the needs of the user.

Skin supporting structure

The skin-supporting structure is optional. It can be part of a panel depending on how much strength you need to achieve. This structure comes exactly under the skin or surface plates to reinforce the panel even better. Depending on the type of material used, you can be sure to get the best-supporting structure. The options include carbon steel, HPL, aluminum, and more.

Insulation

Clean rooms have to run within a specific temperature range. It is why insulation is also important. As such, choosing the insulation material is vital. The options include EPS, aluminum honey comb, rockwool, PU, polystyrene, and more. It will mostly depend on your needs for insulation.

Enclosing or supporting structure

This one can have the function of the inner faceplate or still work as a support structure. This type of plate will be made of the same material as the skin of the modular clean room panels. You can always pick the one you find great for your system.

Which Materials are Used to Make Modular Clean Room Panel Insulation?

Clean room panel insulation provides a vital role in ensuring that the cleanroom panels can help maintain the temperatures and humidity levels in the portable clean room. So, the materials you get for insulation should be good for that type of job. The options include;

Aluminum honeycomb

The aluminum honeycomb can have different cell sizes and aluminum-grade material. You can choose the honeycomb type based on the different applications you might have in mind.

Some of the advantages include high fire resistance, low weight and high strength performance, impressive mechanical strength, and great value for money. The downside is that you have to spend more to get this type of insulation. Also, it comes with low noise and thermal insulation properties.

Styrofoam

Styrofoam is a top choice for most people because it offers impressive insulation performance. It does not matter whether it is heat or noise, but it would be great for various cleanroom environments. Even if you expose it to the elements during installation, it will still do its job right. Users also like it for offering great mechanical stability while at the same time remaining an affordable option.

However, it does not have the best fire resistance as compared to insulation materials such as rockwool.

Rockwool

Rockwool is a top choice for those who want the best insulation against noise and fire. It is fire resistance can be up to four hours, which should work great for various clean room environments. Also, the fibers used in the insulation materials help break down the sound waves to leave you with great soundproofing.

Most people complain about rockwool only when it comes to mechanical stability performance. You can find more people not sure if they should get such a modular clean room or not. However, most manufacturers would reinforce such panels to make them stronger to suit various clean room applications.

Polyurethane

This is another cheap option for those who want to save more on modular clean room panels. The material offers good insulation performance against heat and noise. Also, modifications can be done onsite and the clean room panel would still be great. The mechanical stability is also nice as the material is stronger than rockwool.

As much as it is resistant to fire, it is not the same as rockwool. It is why some applications might not work great with such modular clean room panels.

What Precautions Should You take When Installing Modular Cleanroom Panels?

Cleaning the surface is vital before installation. You will have to clean the surface to remove dirt, dust, or any alkali film that might have accumulated on the surface. Make sure to use only the recommended cleaning agents for the type of finish.

During installation, you should start at the bottom them up. This generally helps to reduce the chances of scratches and protect the finished product overall. Make sure to seal the joints of clean room panels using the same color as the clean room panels. This should leave you with a clean look on overall.

Once the installation is complete, you still have to the panels to remove any excess sealant and dirt. This is vital to keep the clean room finish looking good overall.

If the panels are long, get help from a friend or use a forklift to move the panels. This is to avoid any possible damage to the modular clean room panels. If you have to use a forklift, ensure that the panels do not end up getting scratched. You could use additional protection surface on the panels before using a forklift.

The manufacturer will also provide instructions to help you with the installation of the modular clean room panels. It is best to follow such instructions to end up with the best modular clean room panels correctly set up.

How Can You Choose the Best Modular Clean Room Panel Manufacturer?

Figure 3 Cleanroom Made of Modular Clean Room Panels

Experience

The best modular clean room manufacturer also needs to have experience in the field. This will help you to know if the manufacturer can make the best modular clean room panels or not. A good example is Sunnyda. The brand has over twenty years’ experience making these panels. As such, you are sure of getting the best clean room panels.

Design options

The design options are also important. This is because different people would have different needs. So, the manufacturer should be able to accommodate the different clients. This might also mean doing several customizations to the modular clean room wall panels. The customizations can help a lot in ensuring the client can set up the right clean room they need.

Customization can be on the size, materials used, finish, and so much more.

Price

You still have to look at the cost of getting the modular clean room panels. It should be something within your budget. This will help a lot in ensuring you end up with the best deals too. Remember that each clean room would have a budget. Would you still get the best clean room panels and stick to your budget? That is a question any project manager would want to know.

A bit of comparison among several providers should help you get a good deal on modular clean room panels.

Delivery time

The delivery time is quite important too. You do not need a project waiting for months before its completion. That is why you always have to inquire about the delivery time from a manufacturer.

The delivery time can depend on the type of modular clean room panels you need and any other customizations. Also, the quantity is still important. So, always keep in mind how long it would take the manufacturer to customize the clean room panels to suit your needs.

Customer support

How the customer support team handles you says a lot about the brand. If you find that the customer support team is friendly, then you are assured of the best service generally. Such a team would also be able to answer any questions you might have on modular clean room panels. As a result, you can end up understanding the product even better before buying it for your clean room.

Also, read more reviews about the brand to get an idea about their reputation. If the brand has so many negative reviews, you should stay away. You do not want to be part of those who have had a bad experience with the brand.

Do You Need Permits to Build with Modular Clean Room Panels?

It will largely depend on your location. In some places, you may have to get the construction permits if you are setting it up from scratch. In some places, it might not be a must if the cleanroom would be part of an existing building. The best way would be to confirm with the local authorities to see if you need permits to set up the clean room.

Why Choose Hardwall Modular Clean Room Panels?

The chances are you would get hardwall and softwall clean room panels in the market. However, the hardwall modular clean room panels are often a preferred choice. Why is this the case?

• Such panels are good at establishing a higher clean room environment. They will always help in keeping the contaminants out so that you can maintain the overall integrity level for many years down the line

• The hardwall modular clean room panels also come with a progressive design. In case you ever need to make any changes, these panels are easy to reconfigure to your new needs and demands. You could also easily relocate them to where they are needed the most.

• The panels can also be great for partitioning the clean room. You might need areas such as gowning rooms, airlocks, special entry areas, and so much more. With proper partitioning, the clean room can be set up just as you want.

• The hardwall panels would also have better load-bearing performance. The same cannot be said when working with softwall panels. They tend to fall apart easily in case you try to set up accessories on them. This is what has limited such types of clean room panels to only a few applications.

• As much as hardwall panels might have a higher initial cost than softwall panels, the durability makes it worth getting them. You can clean them using different cleaning solutions and agents, but the material will still work great. It is for this reason you would find them to be a great choice for your clean room.

There can be many other reasons you would choose hardwall modular clean room panels. What is important is that you always get such panels from a top brand such as Sunnyda.

Modular Clean Room Panels or Drywall, which is Ideal for Making a Better Cleanroom?

When setting up a clean room, you may have the option of choosing either modular clean room panels or drywall. The question most people would want to know is which one to choose? Here is a quick comparison of the two options.

Cost

At first glance, most people feel like the modular clean room panel would be more expensive. However, that is just for the initial investment. When you start looking at the project management and setting up of a cleanroom, the costs quickly add up. You might end up spending a lot of money on cleanroom construction when using drywall. This is because you need more additional experts who know how to make drywall compliant to clean room standards. That is not the same thing with modular clean room panels.

Flexibility

There is no doubt that you would enjoy more flexibility when using modular cleanroom panels. All you have to do is add more panels to the existing structure and you are good to go. You cannot do the same when working with drywall. You may have to do a lot more just to get it working correctly. So, more people opt for modular cleanrooms because of flexibility.

Timeframe

It will take less time when working with a modular clean room panel than drywall. When the manufacturer delivers modular clean room panels, the setup time is shorter. This is unlike when working with the drywall as it will take a lot more time.

Durability

Modular clean rooms are made of tough materials aimed at durability. This is because the clean rooms are supposed to last longer. That is not what you get with clean room drywalls. Once you start exposing them to various cleaning solutions or some processes with strong substances, then the drywalls might not hold up as you want.

There are many other reasons why you would want to consider using modular clean room panels. What is important is that you always get things done right. Compare each of the panels and find the one you feel is worth using for your application.

Carbon Steel vs. HPL. Which is the Best for Making Modular Clean Room Panels?

Carbon steel is a common choice for making modular clean room panels. It can be a choice for many people since it is low cost, offers good mechanical stability, and can offer class A fire certification. Despite all the benefits, it can be tough to handle modifications while on-site and can start to rust in case the scratches are deep.

The alternative is to get a high-pressure laminate or HPL material for the clean room. Well, HPL is known for making the cleanroom panel look great while at the same time help in maintaining the best mechanical stability. People do not always go for it because it can be quite expensive when you initially get it.

Stainless steel can be a great choice too. This type of material is better compared to carbon steel. This is because it would resist chips and scratches better. It will also work great with various cleaning agents. As you can see, you can expect to get more durability and a surface that looks great since rusting will not happen any time soon.

How Does UPVC Compare with other Skin Materials for Modular Clean Room Panels?

UPVC is a top choice when it comes to skin materials. This is because the material is resistant to various cleaning agents, offers class A fire certification, is available in many colors, and its joints are chemically welded making them stronger. However, it has downsides such as it needs a supporting structure to keep it strong.

HPL or high-pressure laminate panels are a common alternative. These materials are good at resisting the various cleaning agents, are highly resistant to scratches, can deliver on the flush installation of various accessories, and do not need a supporting structure. The high initial cost is what often makes people consider the other materials.

Epoxy powder coating is also nice to consider. This type of material can resist major cleaning solutions and agents. It is also available in different colors. There are times it might need a supporting structure, but not always. The downside is that it will be less resistant to scratches.

The other option to serve as a skin for modular clean room panels is stainless steel. This material has the best resistance to various cleaning products, offers Class A fire resistance, may not necessarily need a supporting structure, and does not easily scratch or chip. It would be expensive though to use it compared to other options mentioned above. Also, it is hard to end up with flush applications in some applications.

Conclusion

After looking at the various features and aspects of modular clean room ceiling panels above, you should be able to know if it is something you want. Many people who have used modular clean room panels find them a great choice. They often love the way the panels help them set up their cleanrooms faster and correctly too.

If you are in the market for modular clean room panels, let Sunnyda help you get them today. Call the support team for more information or ask questions where necessary.