Mobile Clean Room

Mobile Clean Room-A Crucial Buying Guide by Sunnyda

A Mobile Clean Room is a moveable cleanroom that can be shifted to different areas depending upon your application requirements.

It is ready to use and self-contained system offering enough functional space for carrying out tasks effectively in a clean environment.

You can use it whenever and wherever you desire. Also, you can use it for carrying out multiple applications.

A Mobile Clean Room comes with certain precautionary protocols that you must follow for its effective functioning and maximum results.

You must wear the proper gowning equipment when entering your Mobile Clean Room. Also, you should keep your hands and equipment clean and sanitized when you enter.

Furthermore, you can transport it to other places and use it for multiple applications.

This article shares all the necessary details regarding a Mobile Clean Room including its benefits, applications, cleaning agents, maintenance protocol, etc.

Keep reading below for further details.

Lab Operator Working in Mobile Clean Room

1. What is a Mobile Clean Room?
2. What are the Significant Features of a Mobile Clean Room?
3. What are the Design Advantages of a Mobile Clean Room?
4. What Does a Mobile Clean Room Do?
5. What are the ISO Standards of a Mobile Clean Room?
6. How Does a Mobile Clean Room Operate?
7. What are the Major Benefits of a Mobile Clean Room?
8. What are the Applications of a Mobile Clean Room?
9.What is the Portability of a Mobile Clean Room?
10. What is the Durability of a Mobile Clean Room?
11. What is the Finest Method to Build a Mobile Clean Room?
12. What are the Optional Features of a Mobile Clean Room?
13. What are the Main Causes of Contamination in a Mobile Clean Room?
14. What are the Key Elements of Contamination Control in a Mobile Clean Room?
15. What is the Use of Detergents and Disinfectants in Cleaning a Mobile Clean Room?
16. What are the Types of Disinfectants Used for Mobile Clean Room Cleaning?
17. What are the Tools, Applications, and Sequence of Mobile Clean Room Cleaning?
18. How to Maintain your Mobile Clean Room?
19. What are the Tips for Better Mobile Clean Room Gowning?
20. What are the Best Practices for Mopping your Mobile Clean Room?
21. Conclusion.

What is a Mobile Clean Room?

A Mobile Clean Room is a system with compact positive pressure that helps in maintaining the cleanliness of a specified area.

It has a dual-stage filtration process which increases the results of the cleaning standards maintenance of that environment.

It also stops any foreign contaminants from entering the area and hindering the efficiency of the application being carried out.

It is a cost-saving method of keeping the environment clean. It is mobile and so can be moved to multiple areas for helping in multiple applications.

It also has simple construction which takes only a little time to assemble and make it fully functioning.

A Mobile Clean Room has different parts that are joined together to form one system which features controlled air inflow and outflow.

Once you are done with your task, you can simply disassemble it and then take it to any other place.

Sunnyda Mobile Clean Room

What are the Significant Features of a Mobile Clean Room?

The main features of a Mobile Clean Room are:

• Fluorescent Light

• Easy and Quick Filter Change

• Enhanced Filter Life

• Antistatic Vinyl Curtain

• Quiet Operation

• Low Maintenance Operation

• Variable Speed Controller

What are the Design Advantages of a Mobile Clean Room?

The design advantages of a Mobile Clean Room are:

• Single piece construction.

• Ready to use.

• Standard and optional width choices.

• Fast construction timing.

• Doors with interlocks, door closers, windows, and adjustable sweeps.

• Exit and entry personnel airlocks.

• Fire suppression system.

• CGMP compliant design.

CGMP Complient Mobile Clean Room Design

What Does a Mobile Clean Room Do?

Mobile Clean Room is a facility that helps in controlling the contamination level in a specified area.

For this reason, it helps in reducing the number of particles passing per cubic meter for determining the cleanliness level of that place.

It ensures that no foreign particles enter that facility so that the required applications are carried out efficiently.

What are the ISO Standards of a Mobile Clean Room?

The ISO requirements for a Mobile Clean Room are:

• Efficient Filters

• Opaque or Yellow-Tinted Curtains

• Prefabricated Wiring Kits

• Yellow Lights

• Ionization Systems

• Polycarbonate Or Acrylic Walls

• Pass-Through

• Gowning Room

• Building Suspension Brackets

• Stainless Steel Frame

• Conductive Curtains

• Casters With Brakes

Mobile Clean Room Yellow Light

How Does a Mobile Clean Room Operate?

A Mobile Clean Room works for decreasing the possibility of invasive agents present in the environment by maintaining specific environmental conditions.

ULPA or HEPA filters help in cleaning by filtering particles of specific sizes entering the cleanroom.

These filters help in sending the clean air in vertical and horizontal directions.

In the process of filters, the particles in the air are trapped, sent into the filters, and finally sent out of the cleanroom.

In addition to this window curtains are also used for preventing particles from re-entering and lowering the chances of contamination.

As a result, microbial contamination is reduced which is a must requirement for the production of pharmaceutical products and making electronic appliances.

What are the Major Benefits of a Mobile Clean Room?

The excellent benefits of a Mobile Clean Room include:

Efficiency

It is featured with a clean vertical airflow supply which is good for the maintenance of the cleanliness level of the internal environment.

Flexibility

You can alter the number of fan filter units in your Mobile Clean Room to add more to its cleaning efficiency.

Economy

It can be moved to various places making it economical and useful for multiple applications.

Convenience

It takes only some hours to get installed professionally. Also, it comes in a manageable size that can be assembled and disassembled easily.

Contaminant Protection

It is efficient to be used and offers good protection against contaminants. It also maintains the hygiene conditions of the environment.

Safe Usage

It is completely safe to be used and causes no harm to the users and the environment.

Improve Functionality

It helps in improving the functionality of equipment present in a clean room and ensures that all the processes are carried out efficiently.

Reduce External Interference

It also helps in reducing the external interference of the cleanroom with the external environment and makes sure there are no chances of contamination.

Meets Industry Standards

It maintains the hygiene conditions of the cleanroom and meets industry standards.

Cost Saving

It is inexpensive to be modified and customized. This cost depends on the features required and the time available.

Cost Saving Mobile Clean Room

What are the Applications of a Mobile Clean Room?

Prominent applications of a Mobile Clean Room include:

• Electronic Plant

• Precision Instruments

• Pharmacy

• Agricultural Areas

• National Defense

• Food Processing

• Chemical Manufacturing

• Scientific Laboratory

What is the Portability of a Mobile Clean Room?

A Mobile Clean Room is a portable system that can be moved as a whole to your place using a double drop flatbed trailer via hooks.

This is why it is different from a standard clean room and can be transported to several places. The size of the Mobile Clean Room depends on your demands and the applications required.

It is also very cost-effective because it is versatile in assembly, disassembly, and relocation.

Mobile Clean Room Caster Waheel

What is the Durability of a Mobile Clean Room?

Durability is the factor that most people are concerned about when making such a big investment as buying a Mobile Clean Room.

Metal is used in constructing a Mobile Clean Room which is further galvanized surface treated or color plated.

This provides it with an additional layer to withstand harsh environmental conditions.

Also, it possesses high weatherproof tolerance and is very sturdy and durable without compromising its functionality.

What is the Finest Method to Build a Mobile Clean Room?

There are different options used for the construction of a Mobile Clean Room depending on the application required.

You can choose demountable containers with metal construction. You can also modify, stack, and relocated them several times.

For this purpose, you must keep a check on the integration of modules and air pressure barriers.

Furthermore, you can decide the size, material type, and surface finishing of your Mobile Clean Room.

What are the Optional Features of a Mobile Clean Room?

The optional features of a Mobile Clean Room are listed below:

• Optional UV Light

• Optional Hour Counter

• Optional Magnehelic Gage

• Optional Removable Spill Tray

Mobile Clean Room Pressure Guage

What are the Main Causes of Contamination in a Mobile Clean Room?

There are multiple sources of contaminants entering a Mobile Clean Room.

The five main sources include:

People

Staff entering the Mobile Clean Room can contribute to contamination of the environment. This is why it must be ensured that the staff is following proper hygiene protocols and maintain cleanliness standards.

Fluids

The fluids entering the Mobile Clean Room can also contaminate the environment. So you must make sure that the water or other fluids being used are completely contaminant-free.

Products

The products being manufactured are also a leading cause of contamination of the internal environment.

Tools

The tools used for manufacturing products also increase the chances of contamination. These tools can bring germs or other microbes with them.

What are the Key Elements of Contamination Control in a Mobile Clean Room?

The key elements of contamination control in a Mobile Clean Room include:

Design

The Mobile Clean Room design must be chosen considering maximum achievement and maintenance of airflow in its environment.

The airflow must be along the parallel flow lines and with uniform velocity. Particle movement is enhanced by turbulence which increases with the increase in airflow resistance.

Filter

Filters play a major part in maintaining contamination control in the environment.

They ensure that the inflow and outflow of air are maintained to avoid an increase in the chances of contamination within the controlled environment.

Filtration

Apart from using a filter, a Mobile Clean Room also may use several other filtration mechanisms for efficiently removing particles from liquids and gases.

This helps in improving the efficiency of contamination control.

Cleaning

The method and agents used for cleaning also significantly contribute to controlling contamination within the controlled environment.

So they must be chosen considering maximum benefit and best results.

Electrostatic Discharge

Electrical charge is produced by rubbing two surfaces together. This charge is also produced on the movement of air.

Static charge is produced when people walk across the floor or touch the surface.

For this reason, special electrostatic discharge equipment is used in the Mobile Clean Room for avoiding damage caused by ESD.

Mobile Clean Room Filters

What is the Use of Detergents and Disinfectants in Cleaning a Mobile Clean Room?

The detergent helps in the physical removal of soil from the surfaces including walls, equipment, ceilings, and floors.

Cleaning with the help of detergent is the first step, after which a disinfectant is used. Any leftover germs are killed by the detergent making the surface cleaner and germ-free.

As a piece of additional advice, it is always suggested to thoroughly remove the debris first before using detergent.

Special care should be provided to the floors as they are the busiest sites of contamination.

For removing debris from the floor before using a detergent on it, use a tacky roller or a dry microfiber mop.

Once you are done with cleaning the surface with detergent make sure to rinse it properly with clean water to ensure that no residues are leftover.

If the detergent is not washed properly it can allow more contamination and may even lead to surface damage.

Always use a detergent that shows high compatibility with the disinfectant for ensuring maximum activity of both products.

Some disinfectants also require the thorough rinsing step; make sure to follow it properly.

What are the Types of Disinfectants Used for Mobile Clean Room Cleaning?

Disinfectants are helping in killing bacterial contamination but only if the right disinfectant has been chosen.

There are many types of disinfectants each having its properties, mode of functioning, usage precautions, and results.

The two major categories of disinfectants include the non-oxidizing and the oxidizing ones. Both these classes have different spectrums of activities.

Talking about the non-oxidizing ones, they are more specific and have a narrow spectrum of activity.

On the other hand, oxidizing disinfectants are diverse and have a broad range of activities. Therefore they must be handled with great care.

What are the Tools, Applications, and Sequence of Mobile Clean Room Cleaning?

Microfiber wipes are most effective when it is about the removal of large debris.

For the remaining cleaning activity, simply mop heads can be used for applying detergents and disinfectants.

You must also consider that the mop head for the ceilings should be different from that used for the floors.

You should pour the liquid on the mop head in a controlled manner using pouring bottles. Remember not to use spray bottles for this purpose as they produce aerosolized particles.

For the walls, the application should be directed downward in unidirectional overlapping strokes.

Every new stroke must cover 25% area of the previous stroke.

The cleaning process should be started from the farthest end also known as the buffer end and then should be continued to the remaining area.

For monthly cleaning, the bins should be removed from the cleaning site and the solution should be prepared as per the recommended instructions.

How to Maintain your Mobile Clean Room?

For the maintenance of your Mobile Clean Room, here are some factors to consider:

Keep Equipment and Tools Ready

Make sure you have one set of equipment and tools ready at your workplace.

Ultimately, you will not have to spend extra time cleaning the equipment and tools before entering them into your Mobile Clean Room, during your work.

Ultimately this lowers the chances of contamination of your work environment.

Give Proper Training to your Staff

The staff must know the proper working protocols of a Mobile Clean Room.

They must know the right response to emergencies along with keeping in mind the least chances of contamination.

Choose Equipment with no or Minimal Maintenance Requirements

The less are the chances of contamination the more beneficial it is for your Mobile Clean Room environment.

Keeping equipment that requires no or minimal maintenance will save your time and also the chances of contamination.

Keep a Check on Outside Service Personnel

Make sure to regularly check the outside service personnel. The service vendors should also know the proper protocols for servicing a Mobile Clean Room.

In case there is a need of keeping equipment manuals in the cleanroom environment, make sure that they are printed on special cleanroom paper and never taken out from the cleanroom.

On the other hand, you can also paste the necessary printing outside the window for ensuring that the protocols of the controlled environment are being maintained properly.

Keep Vinyl Gloves Ready

Make sure that you have a good supply of vinyl gloves always available in your Mobile Clean Room. The reason for using vinyl gloves is that they are safer to use.

Allergies from latex gloves are usually caught by many workers. To avoid this issue, the use of vinyl gloves is better.

Vinyl gloves are also more comfortable to wear and provide standard protection during the handling of chemicals.

Mobile Clean Room Vinyl Gloves

Use Shortened Mops

When working in a Mobile Clean Room you never know when something bad can happen but you always know that you have got limited solutions to the problems.

Long mop handles can more likely make holes in the HEPA filters mounted in the ceilings.

To avoid the expense of buying a new filter after every mopping session, prefer using shortened mops to avoid this situation.

Consider Seasonal Changes

Make sure you all know well about the seasonal changes related to your Mobile Clean Room. Consider expert recommendations on DI water and filter changes.

You must know is that during fall and spring there is a higher frequency of filter replacement to deal with the raised outdoor particle counts as a result of natural problems like water contamination with algae and leaves and airborne pollen issues.

Take Necessary Precautions

Preventive measures are always good to avoid problems. A surface particle counter must be used for monitoring contamination at every work station after every few hours.

In case a high particle count is observed, clean the surfaces immediately and figure out the source of particulate entry.

Some Additional Preventive Maintenance Tips

• When bringing a new modification to your Mobile Clean Room consider how it will affect the functionality and efficiency of the cleanroom.

• Do not carpet the floors because carpets release fibers which can lead to contamination.

• Make sure all the staff members take care of the regular maintenance of their work areas.

• For immediately cleaning spills, clean lubricant spills must be used.

• Furthermore using floor dry is also not suitable as it can enhance the chance of contamination.

What are the Tips for Better Mobile Clean Room Gowning?

A proper gowning protocol must be followed for maintaining the least chances of contamination of your Mobile Clean Room environment.

The detailed gowning protocol is given below:

Gowning Preparation

• If you are wearing any extra items or things like jewelry, heavy coats, makeup, and sweatshirts remove them immediately.

• Make sure that the tacky mat is clean and fresh. If it is not clean, bring it up to the center and change it to a new one.

• Also, step on the mat at least three times and rotate to ensure that your entire shoes have gotten in complete contact with the mat.

• Keep all the required equipment and supplies ready inside.

The Gowning Process

• For the gowning process, follow a top-down approach, beginning from your head to the rest of your body.

• Wear a cap for covering your hair. For covering your beard use a beard cap. Make sure that all your hair is properly covered.

• Choose the right safety glasses and clean them properly before wearing them.

• Wear gowning gloves and then your coverall gown.

• Gather the arm and leg cuffs and release them at the same time to ensure that the gown does not touch the floor.

• If a separated hood is also provided with your gown, tuck the shoulder panels under and inside the gown before zipping.

• Wear shoe covers one after the other while sitting on the bench. Make sure there is no contamination of the gowning equipment from the dirty side of your Mobile Clean Room to the clean side.

• Then wear the second pair of gloves.

Now you are prepared to enter the cleanroom, but before that, ensure these steps:

• Clean your hands using a compatible cleaning agent followed by sanitization.

• Get under the air shower and stay there until it turns off automatically. During this process, keep turning around to make sure that air reaches all the points.

• Finally, enter the cleanroom.

De-gowning Process

• Apart from knowing the proper gowning process, you should also have proper de-gowning knowledge. The best de-gowning procedure is:

• Take off the shoe covers and put them in the designated container.

• In case you are wearing double gloves, take off the outer one first. If not then gloves should be taken off in the last.

• Take off the coverall gown and hang it in the specified area.

• Take off your eyewear and store it in the designated storage container.

• Then take off the hood and dispose of it in the container.

• After you exit the gowning room, enter the antechamber.

• Take off your face mask, cap, and inner pair of gloves and discard them properly.

• Make sure you keep the recyclable and disposable items in their relevant receptacles.

Mobile Clean Room Coveralls

What are the Best Practices for Mopping your Mobile Clean Room?

You should never apply dirty water on the surfaces when it comes to a Mobile Clean Room. This is impossible when using a single bucket mop system.

For this reason, it is suggested to use a multi-bucket mop system to meet the hygiene quality standards. This system has different baskets specified for their respective use.

This makes sanitizing, clean-rinsing and dirt rinsing separate and organized.

As one bucket contains the clean disinfectant, another bucket has the rinse disinfectant while the last bucket is used as a waste bucket.

You must always start the mopping process with the cleanest possible water such as ionized or distilled water.

1. Firstly dip your mop in the clean solution bucket and make sure it is completely wet.
2. Now drain the excess cleaner into the waste bucket.
3. Start the mopping process, mop slowly to avoid turbulence.
4. Now empty the contaminated solution in the waste bucket.
5. Then dip the mop in the rinse bucket.
6. Again drain the excess water in the waste bucket.
7. Dip the mop again in the clean solution bucket, get rid of the excess, and mop again.

Conclusion.

A Mobile Clean Room is only effective when cleaned and maintained properly.

For this reason, follow the above-given cleaning and maintenance instructions properly for ensuring maximum efficiency and benefits.

Also, make sure that people entering the cleanroom environment are following the necessary protocols for ensuring no contamination of the controlled environment.

FAQs of Mobile Clean Room.

What are the Framework Options for a Mobile Clean Room?

Some common framework options for a Mobile Clean Room include stainless steel square pipe, epoxy powder-coated steel, and extruded aluminum.

What are the Wall Material Choices for your Mobile Clean Room?

The common wall material choices for a Mobile Clean Room include sliding doors, antistatic grid curtains, and antistatic strip curtains.

What are the Most Preferable Ceiling Materials for a Mobile Clean Room?

The most preferable ceiling materials for a Mobile Clean Room include an antistatic grid curtain, cold-rolled steel with powder coating, antistatic acrylic board, and stainless steel.

What are Different Filters That you can Use for your Mobile Clean Room?

Different filters that you can use for a Mobile Clean Room are HEPA filters and ULPA filters. HEPA filters offer 99.79% efficiency for particles that are 0.3 microns in size. ULPA filters have an efficiency of 99.9995% for particles that are 0.12 microns in size.

What is the Standard Size of a Mobile Clean Room?

The standard size of a Mobile Clean Room is 10 inches × 10 inches. This size is easy to handle and saves the time required for its assembly and disassembly. In case you want to change the size you can customize your own Mobile Clean Room.

What are the Standard and Extended Width Measurements of a Mobile Clean Room?

The standard width measurements of Mobile Clean Room are 440 square feet by 40 meters square. While the extended width measurements are 880 square feet by 80 meters square.

What are the Most Commonly Used Non-Oxidizing Agents for Cleaning a Mobile Clean Room?

The most commonly used non-oxidizing agents for cleaning a Mobile Clean Room include alcohols, phenolics, and quaternary ammonium compounds.

What are the Most Commonly Used Oxidizing Agents for Cleaning a Mobile Clean Room?

The most commonly used oxidizing agents used for cleaning a Mobile Clean Room include peracetic acid, halogens, and hydrogen peroxide.

These oxidizing agents alter the structure of dirt particles making it easier to remove them.

What is the Proper Protocol of Entering Materials into a Mobile Clean Room?

You should always keep in mind that before anything enters the Mobile Clean Room it must be fully sprayed with alcohol first.

The next step should always be to wipe its surface properly using IPA sprayed wipes. These isopropyl alcohol wipes are great for maximum removal of the contaminants.

How to Increase the Efficiency of a Mobile Clean Room?

For increasing the efficiency of a Mobile Clean Room make sure to maintain the required air change rate, use premium motors, reduce the chilled water supply, install reheat coils and consider free cooling technology.

100% Quality Tested Mobile Clean Room