Industrial Air Shower Manufacturer

Industrial Air Shower-A Complete Buying Guide Offered by Sunnyda.

Personnel working in a cleanroom of any industry usually take contaminants with them when they come from outside. Industrial Air Shower is a tunnel or chamber connected with a cleanroom that keeps your work environment free from contaminants. So, it helps remove the pollutants, dust, and microbes from the people and products.

Since it is installed at the entry or exit points of cleanrooms of industries, it assures that the equipment and other components remain non-contaminated while taking them inside the cleanroom. Many of them also have a specimen pass-through cabinet or pass-through box to allow easy transfer of small objects.

It is installed between different classes of cleanrooms to keep them secure. It contains a sufficient number of air nozzles and HEPA filters.  Let’s dig more about it.

Industrial Air Shower Air Nozzles

What is an Industrial Air Shower?

Industrial Air Shower is a unique closed chamber present on the entrances and exits of particular areas in the industry. In crux, it is a tunnel with sealed doors on both ends to keep the outside and the cleanroom separate from each other at all times. Besides interlocking doors, this chamber contains powerful HEPA filters that use high-pressure air to remove contaminants.

Moreover, it is equipped with a re-circulating system that makes sure that non-contaminated air does not enter the industrial cleanroom. It also contains many nozzles that act as the primary component to remove microbes and other contaminants.

Industrial Air Shower is placed between the cleanroom and the gowning area. It ensures that contaminants are unable to enter the cleanroom when someone enters or leaves it.

It is also incorporated into the operating room door of hospitals to reduce a patient’s chances of getting an infection during the operation.

Sunnyda Industrial Air Shower

What are the Most Important Features of an Industrial Air Shower?

Industrial Air Shower is essential to ensure the proper functioning of your cleanroom. It has the following excellent features to function appropriately:

Filters

HEPA filters filter the air that enters whenever someone opens the outer door and gets into the tunnel. These filters work and clean the air inside the tunnel before opening the cleanroom door.

Air Nozzles

The air nozzles throw air at high pressure, ensuring that any dust and other contaminants are dislodged from the clothing, and then they are filtered. Typically 16 air nozzles are present per side.

Light Indicator

It has a light indicator installed to guide the users. The light will be off when it is safe to enter inside.

When the cleaning process is happening, the light will stay on. When it becomes safe to exit from it, the light will flicker.

It ensures that no accidents happen, workers don’t leave before the cleaning is done, or they won’t waste time staying longer.

Industrial Air Shower HEPA Filters

What are the Primary Specifications of an Industrial Air Shower?

A typical Industrial Air Shower has the following specifications that enable it to decontaminate everyone entering it correctly:

• Self-contained unit with air filtration systems, motors, controls, lighting, interlocking doors.
• It contains sealed exterior and internal surfaces to avoid any contaminations.
• Surfaces are covered with white plastic laminate.
• The air ducts are covered with plastic or melamine laminate or transparent anodized aluminum.
• The doors should be constructed from aluminum or 0.25″ tempered glass to ensure outside and internal environment isolation.
• The air nozzles are capable of generating airflow of 7,000 fpm.
• Pre-drilled attachment positions of sprinklers.

What are the Prime Benefits of the Industrial Air Shower for your Applications?

Industrial Air Shower enhances the quality of your working in the industry.

Your cleanroom will be cleaner, and your work will not be disturbed as no contaminants can enter the room because of the shower. It uses powerful air nozzles to blow off contaminants from the clothing of the workers. It also offers the following excellent benefits:

• It improves the productivity of the industries by decontaminating equipment.
• The worker’s efficiency is increased as the particle buildup is decreased.
• It provides on-site adjustments so that you can regulate it according to your needs.
• Industrial Air Shower prevents the extra functioning of filters and makes them more efficient and capable of working for a long time.
• Your product’s quality is improved when they are correctly decontaminated.
• Also, it saves you from spending your hard-earned money on protecting the personnel, equipment, and products from dust and microbes.

Containment Free Industrial Air Shower

How Does an Industrial Air Shower Work?

When you enter an Industrial Air Shower, it will first close the auto sliding door at both ends. Then it uses HEPA filters to clean air and then uses nozzles to throw this air at high pressure.

This high-pressure air blows off contaminants from the clothes of the workers.

The contaminants are then removed from the tunnel and thrown outside via another set of HEPA filters usually attached to the roof. The air is then again purified, and then the process continues.

A tiny computer is also attached to it that can control the timing of the process, the angle of nozzles, the pressure generated, and other details.

In the end, only one door is opened while the other remains closed, and the person exits through that. This interlocking of doors ensures that no contaminants enter the cleanroom.

What are the Common Applications of an Industrial Air Shower?

To avoid contamination and make the manufacturing process pure it is used in many industries such as:

Research Institutes

While researching, contaminants can make your experiments inaccurate. So, an Industrial Air Shower comes in handy.

It ensures that no contaminants enter the room and your experiments remain undisturbed. It acts as an extra layer of security and prevents any hazardous by-products of your experiments from causing any disturbance in the workplace.

Pharmaceutical Industries

Pharmaceutical industries often use pharmaceutical cleanroom having Industrial Air Shower for effectively manufacturing new types of medicines.

They often work on delicate microorganisms. These microorganisms can be killed by the smallest of contaminants. It prevents any harmful microorganisms or dirt particles from affecting the manufacturing process of medicines.

Besides, it is also used in precision manufacturing, aerospace, and microelectronics to carry out various tasks while getting extra care against contaminants.

Industrial Air Shower for Pharmaceutical Industries

What are the Types of an Industrial Air Shower Available in the Market?

Industrial Air Showers have different types depending on where users will use them. Here are the most common types:

Tunnel Air Showers

In this design, multiple air showers are combined to form a single large one. These are used to allow the cleaning of a large number of people as a single group.

Low Profile Air Showers

These are used where space is constricted. In them, the filters and other electrical parts such as lights are attached to the sides. This ensures that the tunnel can be low and still function properly.

3-Door Air Showers

These, like the name, suggest having three doors, one for entry and two for the exit. This arrangement allows you to use a single air shower for two different cleanrooms. It helps you save space and money.

Low Profile Industrial Air Shower

What are the Standards that Governed the Credibility of an Industrial Air Shower?

The Industrial Air Shower industry has to follow the ISO and US federal standards. If it is to be used by a disabled person, then ADA standards must be followed.

ISO Standards

The International Association for Standardization (ISO) classifies the air showers according to a particular formula.

This prevents confusion from the same class having different capabilities depending on the manufacturer.

US Federal Standards

They have classified cleanrooms depending on the number of particles greater than half a micron present per cubic foot of air.

They also provide the class equivalent in ISO, so no issues occur related to classification.

ADA Standards

ADA Standards have to be followed if a disabled person will work with your air shower.

However, the guidelines differ depending on the exact location customers will use the shower. So the manufacturer must take care to follow these properly.

Does an Industrial Air Shower Reduce Contamination?

The whole point of an Industrial Air Shower is to reduce the number of contaminants that enter the cleanroom.

It is placed between the cleanroom and the outside environment. It has been used in many industries for several years to decontaminate all those things, including persons who enter the cleanroom. It does so by using nozzles to create high-pressure air to remove dirt and other particles from workers.

Also, the filters placed in it remove the contaminants. It is a crucial component of a cleanroom for its effective functioning.

The use of a complex system of interlocking doors, filters, air nozzles, and pumps ensures that no contaminants can enter the industrial cleanroom.

Industrial Air Shower With Auto Door

What is the Difference Between an Industrial Air Shower and Air Lock?

An airlock is simply a room with sealed doors on either end. It has electrical and mechanical systems to ensure that both doors cannot be open simultaneously.

They function to keep the cleanroom air from escaping and reduce the contaminant air that can enter.

On the other hand, an Industrial Air Shower actively removes the contaminants from the person.

So the main difference between the two is that the airlock cannot clean and is only partially effective.

But, the Industrial Air Shower prevents any contaminants from entering the cleanroom.

Moreover, the airlock is used where a less sterile room is needed, but you will need an Industrial Air Shower if you need the utmost cleanliness.

What are the Ways of Operation of an Industrial Air Shower?

It can operate in three different ways and ensures laminar airflow.  Here you will be given a brief overview of the ways of its operation.

One Way

In this setup, the door connected to the cleanroom is closed while the external door is open when not in use.

When a person enters the Industrial Air Shower, the external door closes, and the cleaning cycle begins. After the cycle ends, the inner door opens, and a person can enter inside. Then it returns to the initial state.

Two Way

In this process, workers can use the air shower in both directions.

The air shower will decontaminate the person while they leave and enter. These types are used most commonly in research to avoid outbreaks of harmful elements.

Two Way, One Way

In this procedure, the air shower can be used in both directions but decontaminates in only one direction.

If the person tries to enter the cleanroom, the air shower will function and clean the person.

However, if the person is leaving, then they can simply run through and leave quickly. The system won’t activate.

One Way Industrial Air Showers

What are the Factors that you Should Consider While Choosing your Industrial Air Shower?

There are many different types of Industrial Air Shower out there. Finding out the right one is significant. If it cannot fulfill your requirements, you would have wasted a lot of cash.

Here are a few factors that you should consider before choosing the best one for your workplace.

Modular

It should have a modular design, which means that it should be easy to assemble and upgrade.

Construction Materials

The construction materials used should be of high quality. You should ensure that the outsides of the system are made from high-quality painted or stainless steel. This will ensure that no leaks occur in the tunnel.

Machinery

The air pumps, tubes, etc., should be capable of pumping large volumes of air at high speeds. This will ensure proper decontamination of people and equipment.

Components

There should be a large number of filters to filter air properly. The number of nozzles should be high, and their pitch should be adjustable.

This will allow you to make sure that they cover every inch of the surface.

Interlocking System

An interlocking door system is crucial. This ensures that both doors cannot be open at the same time.

What are the Criteria of Efficient Working of an Industrial Air Shower?

Industrial Air Shower, when appropriately used, is highly effective at keeping your cleanroom clean.

The following conditions are a must for the proper use and working:

• The design should be proper, and the size of the air shower should be adequate.
• The cleaning cycle of the shower must last for as long as needed. However, 45 seconds is the minimum time of the cleaning cycle.
• The HEPA filters should have an efficiency of 99.99% of cleaning 0.3 micron-sized particles.
• The air that is used by the nozzles should be clean to prevent contamination or health risks during the cleaning process.
• The installer should keep the pattern of nozzles fixed. You are advised to fix them so that the air is pointed downwards to create adequate cleaning effects.
• The air pressure should be strong enough to cause fluttering of clothes to get rid of dust.
• The air pressure inside the air shower should be less than outside.
• The people should stand in the center of the tunnel and keep their hands above their heads. They should also make 360 degree turns so air can clean every inch of their body.
• The person must stay in the air shower for a few moments after the cleaning cycle has stopped. This ensures that the person is properly decontaminated.
• You must do regular and careful maintenance to ensure proper functioning.

Efficient Working Industrial Air Shower

Which Materials are used for the construction of an Industrial Air Shower?

An Industrial Air Shower is constructed by using multiple different materials. The materials used can also change depending on the purpose for which air shower will be used:

Steel

It is an alloy of different materials. The most important use in it is carbon which is about 1.7% of it. It is the chief construction material due to its ease of working with it and its strength. It provides excellent structural strength.

Aluminum

Aluminum is a silver-white, malleable, light, and ductile material. They are used in aluminum honeycomb panels due to their high electrical, thermal conductivity and resistance to oxidation.

Plastic

They are primarily organic or processed from polymers. They are used in making external surfaces and holdings for nozzles, lights, filters, etc.

Stainless Steel

It is chemical and corrosion resistant; it is firm but is still weaker than regular carbon steel. So only small amounts of stainless steel are added to increase the longevity of the system.

What are the Safety Features that you Should Consider for your Industrial Air Shower?

You should consider the following safety factors to make it durable and long-lasting:

• In the Industrial Air Shower, both doors should not open at the same time. When in use, the internal environment is completely sealed from the outside one. You must stay inside it until the process is completed.
• Mostly it is in the form of a long tunnel, and the only exit points are present on its ends. So in case of any emergency, you may find yourself stuck and be unable to leave.

So emergency stops are the most critical emergency feature that you are required to have. They will stop the entire process and should open the outside door so you can leave the air shower and still keep the cleanroom environment intact.

• You are advised to avoid using the electric sliding door as it is known to fail in an emergency. You should instead use mechanical ones so they can be operated when power gets cut off.

What is the Typical Installation Process of an Industrial Air Shower?

Proper care must be taken while installing your Industrial Air Shower. Its installation process depends on whether it comes to you fully assembled or it comes in parts.

If it is shipped assembled to the site, then follow these steps:

• Move it to the proper place with the help of two bolts on top of it.
• After it is moved to its spot, all you have to do is to anchor it, and then you are done.

In case the system is shipped in parts:

• First, lift the blower section into its position.
• Then bolt the wall sections to their blower housing from outside.
• In the end, you can attach the doors and then connect the power to the whole system.

After doing the above, you need to follow the following finishing steps.

• An electrician should check if the blowers, filters, lights, nozzles are functioning correctly.
• A sprinkler needs to be installed for emergency cases.
• Check if the doors seal the tunnel properly.
• Make sure the interlocking mechanism is functioning correctly.
• Check if the air is coming out of the nozzles at the required speeds.
• Clean the inside of the air shower to decontaminate it before use.

Industrial Air Shower Installed in Food Industry

What are the Common Design Considerations of an Industrial Air Shower?

While designing an Industrial Air Shower, the following things should be taken into consideration to ensure proper working:

Interlocking Doors

It mostly has a minimum of two interlocking doors. This ensures that both doors cannot be opened at the same time.

This prevents contamination of the inside environment. Both of the doors are sealed shut; however, emergency power off buttons are present in case of emergencies like fires.

Size

Size is an important aspect to consider. Single batch systems are present, which can be used by only one person at a time.

Tunnel-like systems are also present, which can be used by groups of people as large as 50. This enables shift changes or a large number of people to get through quickly.

Modularity

Designs are made according to your specification requirements. There are straight-through designs in which you simply have to walk straight. 90-degree designs are also used where there are space constrictions.

There can be more than two doors in a single system. Different design types can be combined to create tunnels of various shapes and sizes to ensure efficient working.

Modular Industrial Air Shower

What is an Ideal Industrial Air Shower Cleaning Capacity?

Cleaning capacity is the volume of air that an Industrial Air Shower is capable of circulating at once. The higher the capacity, the more air pressure, and cleaning can be achieved.

The air shower nozzle should be capable of circulating 1,900 cubic feet per minute of air at speeds of 7,800 feet per minute.

The distance between the nozzles on either side should be 36 inches. The distance of the person should be 8 inches from a nozzle. At this distance, the air pressure is reduced to less than 7,000 fpm.

However, as long as pressure is more than 6,500 fpm, adequate working will take place.

These conditions ensure that proper cleaning occurs and no contaminants enter the cleanroom via the people entering it.

What are the Filtration Systems Employed in Industrial Air Shower?

The primary function of an Industrial Air Shower is to decontaminate the people passing through it.

If the filtration systems are faulty or inadequate, they will be unable to function and affect the functioning of the shower.

The two main types of commonly used filtration systems are HEPA filter boxes and ULPA filters. You should keep in mind to use the one that suits your purpose or needs properly.

HEPA

High-Efficiency Particulate Air (HEPA) filters can remove particles greater than 0.3 micrometers with 99.99% efficiency.

HEPA filters allow the maximum amount of airflow, and the pressure drop across them is significant.

ULPA

Ultra-Low Particulate Air (ULPA) filters can remove particles of size more than 0.12 micrometers at 99.95% efficiency.

The ULPA filters are the better system to be used where a highly secure environment is needed.

HEPA filters can still be used at places where a small number of contaminants can be tolerated.

Industrial Air Shower ULPA Filters

What Should be an Optimal Size of an Industrial Air Shower?

The size of an Industrial Air Shower is an essential factor to consider. If you have a small number of workers, then a small one will work.

If your work needs large groups of people to go through the air shower at a time, then a large one or multiple small ones combined will work.

However, if your workers will carry some equipment or other things, you will need a huge one. Having an Industrial Air Shower of the right size is essential.

If too small, your workers will be hindered, and the proper standard of cleanliness will not be maintained. If too large, then you will be wasting money and space.

Conclusion.

In delicate workplaces where contamination can affect your productivity, using the Industrial Air Shower is essential to ensure effective working and productivity. It is used in combination with a cleanroom to decontaminate the personnel and objects.

It keeps any contaminants from entering the cleanroom via people. It makes sure that workers can enter and leave freely without any worries. It is an integral part of any cleanroom system and has wide applications.

You must give proper care to it for its maintenance. You should adhere to strict protocols to ensure its proper use.

It is better to do proper research before purchasing your Industrial Air Shower. Also, you must ensure that it suits the tasks at hand. As most designs allow easy modifications, you can first use a simple one and then upgrade it as per your needs.

100% Quality Tested Industrial Air Shower