Hospital Clean Room Manufacturer

Hospital Clean Room- A Well-Research Buying Guide by Sunnyda.

A Hospital Clean Room is a space that minimizes the presence of particles such as dirt, vapor, or airborne ones.

The reason behind using this is to ensure a clean environment with minimum dirt content at specialized locations.

These locations include research facilities, medical clean room laboratories, pharmaceuticals preparation sites, and also integrated circuits.

The level of cleanliness you can achieve varies with every model depending upon the presence or absence of different features. It is affordable for everyone who is looking for an effective and precise cleaning system

Moreover, it is easy to maintain and is designed in such a way, that it can be cleaned easily. Along with this, its operation is simple and is super easy even for beginners.

This guide presents you with all the necessary details about a Hospital Clean Room that is essential to know before purchasing it. So, let’s give it a read.

1.What is a Hospital Clean Room?
2.What are the Features of a Hospital Clean Room?
3.How does a Hospital Clean Room Work?
4.Why There is a Need for a Hospital Clean Room?
5.What do the Additional Installations of a Hospital Clean Room Include?
6.What are the Benefits of a Hospital Clean Room?
7.Why is UV light used in Hospital Clean Room?
8.What to Consider for Designing, Building, and Validating your Hospital Clean Room?
9.What does Personnel Contamination of a Hospital Clean Room Involve?
10.What does Hospital Clean Room Qualification Include?
11.How to Choose the Best Hospital Clean Room Manufacturer for your Applications?
12.How to Choose the Best Hospital Clean Room for your Applications?
13.What to Consider in Testing Workbenches, Laboratory Hoods, and LAF Systems of a Hospital Clean Room?
14.What are the Customization Considerations of a Hospital Clean Room?
15.What are the Maintenance Instructions for your Hospital Clean Room?
16.How to Clean your Hospital Clean Room?
17.Which Things to Avoid When Cleaning your Hospital Clean Room?
18.How to Enhance the Performance of your Hospital Clean Room?
19.Conclusion.

What is a Hospital Clean Room?

A Hospital Clean Room is a compartment that possesses a contamination-free environment.

It is used in different laboratories, research centers, pharmaceutical industries, and hospitals, to reduce the chances of contamination.

You may install it in specialized areas such as the surgical unit, or the pharmaceutical preparation site.

However, for increased protection from dirt and germs, you can install it throughout the building. It works by converting the dirty air into a purely clean one, by grabbing the dirt and excluding it into the outer environment.

It saves you from the high risk and heavy spread of healthcare-associated infections due to less chance of pollution. The Hospital Clean Room is important not just for the health of the operators but also for the normal working of the machines present in the surrounding environment.

What are the Features of a Hospital Clean Room?

A Hospital Clean Room comes with multiple features, some of which are listed below:

Good Manufacturing Practices

GMP includes a set of principles that are imposed by the manufacturing company to match the standards of the regulatory agency that works for authorizing and certifying manufacturing and distribution of pharmaceutical and food products.

Good manufacturing practices make sure that the Hospital Clean Room is completely safe for the users, possesses high-quality construction and efficient performance.

ISO 4-9

ISO classifications refer to the concentration limit for different types of contaminants.

• ISO 4 is for class 10 representation

• ISO 5 is for class 100 representation

• ISO 6 is for class 1,000 representation

• ISO 7 is for class 10,000 representation

• ISO 8 is for class 100,000 representation

ISO 14644

This features a wide range of Hospital Clean Room classification beginning from the classification of cleanliness in the air of a controlled environment to differentiating multiple particle contamination stages.

Low Power Consumption

It also features low power consumption by offering heat isolation which minimizes heat gain and loss activities.

It also promotes efficient air recirculation featuring minimal outdoor air involvement and helps in the prevention of unwanted narrow tolerances for humidity and temperature parameters.

It uses equipment featuring reserve power property as larger nominal power always tends to consume less energy value.

Moreover, it has built-in mechanisms to deal with excess heat load problems and dealing with them efficiently.

Environmentally Friendly

To maintain high-quality standards, consumables are discarded immediately after one-time use.

The waste piled up due to this discarding process puts a negative impact on the environment especially when the discarded material is non-biodegradable or toxic.

For this reason, green alternatives are offered to you for the safety and cleanliness of the environment. These green alternatives can be easily recycled leading to less pollution.

HEPA Filter

It refers to the High-Efficiency Particulate Air filtration system which helps in taking out particulates or contaminants from the air of the Hospital Clean Room environment.

It has significant importance in enhancing and maintaining the cleanliness levels of the air.

Air Filtration

The Hospital Clean Room integrity is maintained by pneumatic filters via the extraction of contaminants present in the compressed air stream and permitting air to pass through.

Fan Filter Unit

This unit can easily fit into the small internal floor dimensions as it has fewer height restrictions. It also features an easy installation process with no retrofitting requirements.

Also, it is highly affordable and durable.

Temperature Control

You can simply adjust the temperature control solutions depending upon your need.

It also features humidity and temperature control systems for independently controlling sensitive environments such as food preparation processes, measuring equipment, laboratories, computer rooms, and machining centers.

Interlock System

The interlock system prevents the opening of two doors at the same time. This ultimately stops the direct passage of air from one place to the other.

As a result, the quality of air is maintained and the entry of contaminants is blocked.

In case of any power outage or an emergency, the interlocks are deactivated and the doors are opened by pushing them forward.

The main sites of interlocks installation include the de-gowning and the gowning area, exit and the entrance, and materials transfer airlocks.

The reason why interlocks are beneficial is that they significantly reduce contamination chances in areas of high traffic.

How does a Hospital Clean Room Work?

Air handlers installed in a Hospital Clean Room play role in filtering and cooling the air entering it with the help of filters.

These filters efficiently remove dust from the air and recirculate it continuously for removing internally produced contaminants.

The production of airborne particles is reduced by lighting fixtures, special equipment, walls, and other materials. For restricting air turbulence plastic sheets prove very helpful.

The Hospital Clean Room has a proper control system for maintaining the air humidity and temperature levels as per the set standards.

For controlling static electricity ionizing bars are widely used. For the prevention of high-cost equipment malfunctioning, multiple seismic base isolation systems are also installed.

Only staff is allowed to enter the Hospital Clean Room via airlocks. This entry is sometimes also accompanied by an additional stage i.e. passing through the air shower.

Staff is strictly ordered to wear special clothing like face masks, hoods, coveralls, boots, and gloves. This reduces the chances of entry of contaminants with the entry of the staff member.

In addition to this special buckets and mops are used for cleaning purposes. Also, the furniture is exclusively designed keeping in mind easy-to-clean properties and minimal contamination chances.

Why There is a Need for a Hospital Clean Room?

A Hospital Clean Room ensures proper control of microorganisms and airborne particles for minimizing the possibilities of contamination.

This plays a significant role in ensuring the safety of the patients and providing them with a clean and safe environment to breathe in.

It also helps in protecting the outer zones of the surgical units from unhealthy bacteria or other harmful biological agents.

It also protects interior equipment like biological safety cabinets, laminar flow cabinets, and filtration fume cabinets for the safety of the healthcare workers.

What do the Additional Installations of a Hospital Clean Room Include?

Additional installations of a Hospital Clean Room Include:

Lightning

Adequate lighting in your Hospital Clean Room is necessary to ensure maximum efficiency. There are different ways for light installation such as:

• LED Light Strips

This will help you gain maximum out of your Hospital Clean Room space.

• LED Light Panel

Illuminate the room with bright light reaching even to the corners.

• Teardrop Lights

These lights are perfect for a high-standard Hospital Clean Room along with full-ceiling filter coverage features.

• Florescent 

They are available in different designs and colors and prove helpful when you have enough ceiling space.

Filteration System

Filteration system is the main component irrespective of the type being discussed. It is the main thing that works for providing Hospital Clean Room maintenance.

These filters function in taking out a specific amount of particles when working in conjunction with laminar flow and matching the standards.

Laminar flow is a unidirectional airflow pattern that ensures a regular and smooth flow of air in one direction.

This reduces the chances of particles move out and enter the clean environment. Different types of filters that can be chosen are:

• Pre-filter: helps to filter and remove large particles.

• ULPA filter: helps to remove 99.999% of particles of size 0.12 µm or even larger.

• HEPA filter: It helps to remove 99.999% of particles of size µm or even larger.

Air Circulation

It helps in maintaining the integrity of your Hospital Clean Room. If the airflow is not normal, the amount of air entering it will not be properly filtered.

Also, this air will be at a higher risk of contamination.

The most common methodology of a Hospital Clean Room is to work using laminar airflow; the one moving in one direction only.  After passing through the hoods, the air is re-filtered back into a clean environment.

What are the Benefits of a Hospital Clean Room?

A Hospital Clean Room has the following benefits:

• Comes with easy maintenance.

• Shows effective performance.

• Has a long service life

• Is easy to upgrade.

• Can be easily cleaned.

• Controls pressure.

• Maintains humidity and temperature.

Why is UV light used in Hospital Clean Room?

UV light is also used for disinfecting the air present in the Hospital Clean Room. UV devices are installed in ceiling light fixtures and play role in killing infectious particles and irradiating air.

It helps the environment get rid of more than 99% fungal and microbial contaminants.

Using UV light is also good for maintaining the surface cleanliness of sterile environments but is a costly process.

What to Consider for Designing, Building, and Validating your Hospital Clean Room?

There are some important factors that you must consider for designing, building, and validating your Hospital Clean Room, which includes:

Planning and Building

First of all, prepare a proper plan regarding your Hospital Clean Room and proceed with the building accordingly. Make sure to set a budget and stick to it strictly.

Designing, Layout, and Engineering

Choose updated design and layout as it comes with a diverse range of modern features. The engineering must be done keeping in mind enhanced durability and long service life.

Filteration and Air Flow Design

The type of filter you choose must meet your filtration demands. Make sure the airflow design provides high performance and efficiency.

Construction Process and Installation

Always prefer simple but durable construction. Make sure to opt for professional installation to eliminate any chances of mistakes.

Complete Certification

Always ensure complete certification of your Hospital Clean Room to avoid any certification problems in the future.

What does Personnel Contamination of a Hospital Clean Room Involve?

A Hospital Clean Room is at high risk of contamination by the users themselves. Microorganisms can easily transfer from our skin to the air stream during the skin shedding process.

For this reason, manufacturers must have proper knowledge of cleanroom microflora to ensure maximum efficiency and performance.

The most common microflora associated with Hospital Clean Room are those linked with human skin such as Gram-positive cocci. Users must wear proper safety equipment to ensure contamination-free usage.

In addition to this, certain environmental microflora is also present such as Gram-positive rods and Gram-negative rods (typically related to water sources).

What does Hospital Clean Room Qualification Include?

The main points included in a Hospital Clean Room qualification are:

• Proper access, temperature, and humidity control

• Interlock door system for reducing chances of contamination

• Unidirectional airflow

• Air showers

• Laminar flow canopy

• Laminar flow cabinets

How to Choose the Best Hospital Clean Room Manufacturer for your Applications?

For choosing the best Hospital Clean Room manufacturer for your application, consider these points:

Professional Installation

Look for manufacturers who design and install your Hospital Clean Room according to your needs and specifications.

The installation process must be professionally completed within the specified period of time without making any compromise on the quality of service.

Low Operation Cost

The manufacturer must consider your budget during the manufacturing process and design a Hospital Clean Room that proves affordable and beneficial for you.

The design must be selected keeping in mind low operation costs to allow users to gain maximum benefit within the affordable range. This will also help you with easy maintenance and a satisfactory user experience.

High-Quality Performance

The manufacturer must guarantee you the top-quality performance of your Hospital Clean Room irrespective of the design or model you choose.

It must also have modern innovative features such as alarms, touch screen environmental control, remote diagnostics, etc. for safe and easy usage. This will keep your environment clean and protected.

Look for manufacturers who listen to your demands, consider your budget, take care of your time and value your money when manufacturing a Hospital Clean Room for you.

Some Additional Services to Consider

There also are a few additional services provided by certain manufacturers making them more suitable for your service, these include:

• Free Site Surveys

• Remedial Work

• DOP Test

• Validation

• Training and Support

• Certification

• Equipment And Suppliers

How to Choose the Best Hospital Clean Room for your Applications?

For choosing the best Hospital Clean Room consider these tips:

Affordable

It must be affordable and does not exceed your set budget.

Customizable

It should be customizable so that you can choose features of your choice and get rid of the features that you don’t want to include.

Durable

It must have high durability to ensure that your money pays off a long way.

Properly Functioning

It should work properly and shouldn’t be damaged to leave any chances for contamination.

What to Consider in Testing Workbenches, Laboratory Hoods, and LAF Systems of a Hospital Clean Room?

Some important tests that you should know for testing workbenches, laboratory hoods, and LAF systems of a Hospital Clean Room are:

• Counting airborne particles

• Getting airflow readings

• Testing the integrity of the filter

• Analyzing air pressure differentials

• Noting air and volume changes

• Testing contaminant leakage

• Testing smoke visualization

• Testing RH values, noise levels, and temperature

What are the Customization Considerations of a Hospital Clean Room?

Customizing your Hospital Clean Room helps you create a product that offers you maximums benefits at a low cost.

You can also choose the number and type of features that you want to keep and eliminate those that are not required for your application.

This will save you from wasting your money on creating a product that is partially beneficial for you. Rather you will be able to get maximum benefit and efficiency within your suitable budget.

Some Important Customization Considerations:

• Fabricated Fixtures

• Workbenches

• Conveyers

• Filters

• Central Cooling Or Heating

• Stainless Steel Furniture

• Trolleys

• Improved Security Measures

What are the Maintenance Instructions for your Hospital Clean Room?

For maintaining your Hospital Clean Room follow these things:

Keep it Clean

Keep your Hospital Clean Room clean and contamination-free; do not allow dust to form layers on the surface.

Use Specified Cleaners

Only use specified cleaners and equipment for the cleaning purpose; avoid acidic or basic cleaners.

Repair the Damage

If you see any damage, make sure to get it professionally repaired to avoid any bigger loss.

How to Clean your Hospital Clean Room?

Maintaining the hygienic conditions of a Hospital Clean Room is very difficult but important.

Anything that you bring into the room can lead to contamination and may leave harmful particles in the air, even the staff.

So you should be very concerned with the cleanliness of your Hospital Clean Room. Here are some suggestions for that:

Gowning

Gowning means wearing protective clothing known as the gown. Anyone entering the Hospital Clean Room should make sure that he is properly wearing the specified gown.

Human hair, skin flakes, and belongings can easily provide a medium for bacteria to contaminate the cleanroom environment. Along with wearing a gown, make sure to wear gloves and protective caps also.

Air Shower

Another great method of keeping your Hospital Clean Room clean is installing an air shower. This cuts down on the contaminants entering the clean environment.

Install Sticky Flooring

Also, you can install sticky flooring which deals with wheel-borne or foot-borne contaminants. It is highly effective and durable and has a service life of about 3 to 5 years.

Cleaning Routine to Follow

For Daily Cleaning:

• Wipe the floors with a damp mop and vacuum dry.

• Prefer using a HEPA filter vacuum, for cleaning the walls.

• Wash pass-through and windows and wipe dry later.

For Weekly Cleaning

• Use specified cleanroom detergent and distilled water for thoroughly cleaning the floor, ceilings, and walls using a HEPA filter vacuum.

Some General Tips

• Only use distilled and deionized water for mopping the floor.

• Only use neutral solvents for cleaning purposes.

• Use polyester for cleaning to prevent surface damage.

Which Things to Avoid When Cleaning your Hospital Clean Room?

There are certain things that you must avoid when cleaning your Hospital Clean Room. These things are:

1. Do not use normal water for the cleaning process.
2. Avoid using ordinary cleaners for surface cleaning purposes.
3. Do not use acidic, basic, or ionic solvents and chemicals for your Hospital Clean Room cleaning.
4. Never use foaming products in order to avoid surface build-up.
5. Do not use unsterilized disinfectants for avoiding decontamination.
6. Avoid using rags or shrubs to prevent corrosion of the surface.

How to Enhance the Performance of your Hospital Clean Room?

For enhancing the efficiency, you need to consider these points:

• Reducing the rate of potential contamination that leaves your manufacturing operations.

• Keeping control of the Hospital Clean Room access, allowing only staff to enter to reduce chances of contamination.

• Taking care of regular cleaning and maintaining and following the controlled guidelines strictly.

• Monitoring the air flows and filters frequently and frequent Hospital Clean Room recertification.

Conclusion.

This guide focuses on a complete detail on Hospital Clean Room including its benefits, features, applications, etc. It ensures that the environment is kept clean and free of contaminants.

Always take care of the regular cleaning and maintenance to ensure its proper working and efficient performance.

Also, make sure to follow the protection and safety guidelines associated with a Hospital Clean Room to minimize any risk of contamination.

FAQs of Hospital Clean Room. 

What are the Applications of a Hospital Clean Room?

A Hospital Clean Room has multiple applications in different areas including research institutes, biotech fields, universities, health care departments, and pharmaceutical manufacturing processes.

It also has uses in food manufacturing, cosmetic preparation, and nanotech industries.

Why is a Hospital Clean Room Maintained at a Positive Pressure?

The reason for maintaining a Hospital Clean Room at positive pressure is to allow the air to leak out of the chamber in case any leaks are present.

This aids in the prevention of entry of unfiltered air into the chamber. As a result, all of the air entering the chamber is completely clean and filtered.

How is UV Based Decontamination Beneficial for your Hospital’s Cleanroom?

UV-based decontamination prevents total dependence on chemical disinfectants.

Also, UV-based decontamination helps in extending the life of the HVAC filter installed in your Hospital Clean Room which is good for increasing the overall durability and service life.

What are Some Major Types of Hospital Clean Room?

Some major Hospital Clean Room types include portable cleanroom, portable cabin cleanroom, softwall cleanroom, hardwall cleanroom, monobloc cleanroom, and modular cleanroom.

What are Some Eco-friendly Consumables used for a Hospital Clean Room?

Some most common eco-friendly consumables used for a Hospital Clean Room are cleanroom bond paper alternatives, biodegradable cleanroom wipers, and reusable containers for raw material deliveries.

What are the Types of Fan Filter Units that can be Installed in your Hospital Clean Room?

Some common types of fan filter units that can be installed in your Hospital Clean Room include the standard type, 1-phase type, large air volume type, thin type, stand-alone type, and AC motor type.

What are the Performance Features of an FFU Installed in your Hospital Clean Room?

The FFU present in your Hospital Clean Room will possess a digital speed display to help you read the speed readings quickly.

It also features a potentiometer to help you adjust the airflow according to your needs. It also has an electric commutative motor which helps in the maintenance of constant airflow.

What are the Special Instructions for Wearing Shoes in a Hospital Clean Room?

The shoes to be worn in a Hospital Clean Room must have smooth soles so that no dirt or dust gets trapped in the soles. You must ensure that the shoes should have non-slip properties for your health safety.

In addition to special shoes, also make sure to wear a proper cleanroom suit for maximum protection.

How is the Concentration of Airborne Particles of Hospital Clean Room Measured?

To measure the concentration of airborne particles of your Hospital Clean Room, a light scattering, a discrete airborne particle counter is used.

This concentration is equal to and also larger than the specific sizes at specified sampling locations.

What is the Basis of the Classification of Hospital Clean Room?

The basis of classification of a Hospital Clean Room lies on two main elements; one is the number of particles passing per volume of air and the next is the particle size passing per volume of air.

How can Workers be a Source of Hospital Clean Room Contamination?

Workers can be a source of Hospital Clean Room contamination as they may bring along dirt and dust with them in the cosmetic products they are wearing.

The shoes and clothes they are wearing, the pen and notebooks they are carrying, or any other thing that is accompanying their entry.

Can Industrial Process Become the Cause of Hospital Clean Room Contamination?

Yes, industrial processes may release a number of byproducts that are harmful to the Hospital Clean Room environment.

Also, the raw materials used, the equipment involved, the final packaging can contribute to contamination.

What are the Possible Causes of Poor ISO Classification of a Hospital Clean Room?

The main causes of poor ISO classification of a Hospital Clean Room include wrong cleanroom operational layout, incorrect placement of equipment and systems, bad airflow, wrong positioning of filtration systems, and build-up of contaminants.

How is Grid Ceiling System Beneficial for your Hospital Clean Room?

Grid ceiling system can easily fulfill the load requirements of the Hospital Clean Room. It has a continuous ledge to hold filters and lights and is perfect for contamination-free applications.

This ceiling system also features a perfect piping system to offer enough space for hanging electrical components and other equipment and leaving behind more floor space.