100k Clean Room

Clean Room Jumpsuit: A Complete FAQ Guide

A Clean Room Jumpsuit is a clean room garment that prevents direct contact between the wearer and the clean environment. As a result, the contaminants present on the operator’s clothes are stopped from entering the sterile room.

It uses propylene construction along with the use of lint-free material to ensure minimal shedding. This buying guide shares all the details related to a Clean Room Jumpsuit, including its features, benefits, applications, and much more.

This guide will also know the types, donning mistakes, and customization options by the end of this guide.

What is a Clean Room Jumpsuit?

A Clean Room Jumpsuit is a clean room uniform used to secure the contaminants present on the wearer’s clothes.

As a result, these contaminants are prohibited from leaving the jumpsuit, which prevents their release into the clean room area.

Also, it protects the wearer from the risks of processes being carried out in the clean room. It is available in different types specified for protection from various substances.

Some significant types include chemical-resistant, biohazard-resistant, flash-resistant, and many other varieties.

There are different size options when it comes to a Clean Room Jumpsuit, including the small, medium, large and extra-large options.

It usually comes in unisex sizes, but you can customize it depending on your requirements. Sometimes it has an attached hood and shoe covers for additional contamination protection.

But in some cases, you have to get an extra shoe cover, hood, and gloves for maximum protection.

What are the Features of a Clean Room Jumpsuit?

The excellent features of Clean Room Jumpsuit wipes are:

• 100% propylene material.
• Resistant to base, acid, and solvents.
• Pre-Saturated with 30% deionized water and 70% isopropyl alcohol.
• Clean and straight edges for minimal lint.
• Great absorbance.

What are the Different Types of Clean Room Jumpsuit?

Three main types of a Clean Room Jumpsuit that can be used are:

• Hooded without boot cover
• With hood and boot cover
• Without boot cover, without hood

What are the Benefits of a Clean Room Jumpsuit for your Applications?

A Clean Room Jumpsuit offers various benefits, some of which are listed below:

Reduces the Risk of Contamination

It reduces the risk of contamination by preventing direct contact between the worker and the clean room environment.

The clothing worn by the workers is also a significant source of contamination. A Clean Room Jumpsuit covers that clothing and keeps the environment safe from contaminants.

Helps in Sterile Donning

It makes sterile donning easier. It reduces the chances of contact between the workers and the outer surfaces of the garments. It also lowers the possibility of contact between the garments and the floor.

Guarantees Maximum Sterility

Clean Room Jumpsuit is packed in multi-layer packaging that guarantees maximum sterility. Its secure fit technology also reduces the chances of particles escaping the packaging. For additional protection, a gap guard is also provided.

Reduces Direct Contact

As soon as you put it on, the garment is automatically released with the help of built-in snaps. This results in reducing the possibilities of its direct contact with the floor.

Helps in Easy and Safe Gowning

A visible blue line can be seen throughout the inner side of the garment. This directs the user regarding the appropriate areas for holding it when wearing.  As a result, the chances of touching the garment on the outside are also avoided.

Protects Arms and Wrists

The built-in thumb loops help secure the sleeves and stop rolling back. As a result, the wrist and arm are saved from direct contact with the environment

What are the Applications of a Clean Room Jumpsuit?

Clean Room Jumpsuit is used in different industries for carrying a versatile range of applications, which include:

• Electronic Industry
• Pharmaceutical Clean Room
• Medical Industry
• Food Industry
• Aerospace Industry
• Chemical Industry
• Construction Industry
• Paint Spray Applications
• Pesticide Spraying
• Emergency Response, Low Hazard Applications
• Semiconductor Industry
• Semiconductor Clean Room

What are the Major Requirements of a Clean Room Jumpsuit?

Some critical requirements must be fulfilled in case of a worth-it Clean Room Jumpsuit. It should:

• Offer protection from contamination
• Be easy to wear
• Have good electrostatic characteristics
• Be easy to clean
• Shed no particles
• Withstand washing
• Be comfortable to wear
• Withstand sterilization
• Be resistant to break-up

What are the Different Material Options for your Clean Room Jumpsuit?

Spunbound Propylene

It is light in weight and is suitable for the food industry. Its primary application is in industries where less focus on containment control is required.

PE Coated Polypropylene

It has multiple uses similar to spunbound polypropylene material, but it offers extra protection against liquid and splashing.

Polyethylene

To avail protection against fluids, this material is preferable. But always stay careful that this material can easily tear, so just use it for very light duty tasks.

Polypropylene With Polyethylene Laminated

This material is suitable for areas where containment is a primary requirement. Its cloth-like texture has multiple benefits: breathability, durability, and waterproof nature. Moreover, the lamination makes it lint-free and suitable for critical areas.

SMS

This is a three-layered material consisting of melt-blown polypropylene in the middle surrounded by spunbond polypropylene in the bottom.

It has high durability and excellent protection for liquids, but you will have to compromise on its low breathable nature.

What are the Different Types of Protection Offered by a Clean Room Jumpsuit?

The different types of protection offered by the Clean Room Jumpsuit are listed below:

Sterile Protection

The synthetic material used to make the jumpsuit is suited for sterile protection. It resists any liquid splash, microorganisms, harmful particles, and other non-hazardous materials.

The surface does not allow any microorganisms, bacteria, fungi, and molds to grow because of the lack of favorable conditions for growth and reproduction.

ESD Protection

ESD stands for electrostatic discharge, which negatively impacts the quality and efficiency of the jumpsuit.

When it is made up of ESD material, it resists any electrostatic field that might be created due to the clean room attire.

SMS Protection

SMS stands for “spun-bond/melt blown/spun bond.” This material allows maximum breathability and fluid resistance. It can stand against applications that give off higher humidity and temperature.

Microporous Material

Due to the micropores, the filtration efficiency of the material is as high as 99.9%, and the particle count is very low.

It does not allow any fluids, microorganisms, organic matter, or chemicals to pass through. Other advantages include lightweight and higher durability.

High Chemical Resistance

Light liquid splashes and dry particulates can be harmful when penetrating the jumpsuit, and therefore, resistance against chemicals must be provided for ensured protection.

Flash Resistance and Flame Resistance

The synthetic material used complies with the OSHA safety requirements and the non-linting properties preferred for making jumpsuits.

It can be used in high temperature and flammable conditions to protect against flammability and fire ignition.

Biohazard Resistance

A microporous film technology enables it to resist any hazardous biological substances that are so small that they can enter microscopic pores. In this way, you stay protected while working on your application.

How to Select Suitable Clean Room Jumpsuit for your Applications?

Various characteristics must be present in a Clean Room Jumpsuit that make it worth buying. To help select the best product, follow the below-mentioned considerations:

A Barrier to MCPs and Particles

It should offer a sound barrier for controlling the airborne dispersion of MCPs and particles from the wearer into the clean room environment.

For this, an occlusive fabric must be used in making the garment that is tightly woven. It should also have compatible design considerations for areas like fastenings and seams.

This will help in ensuring the same occlusive characteristics throughout the garment.

Non-Shedding Garment

These types of garments should not play any part in increasing the level of contamination. The non-shedding garments do not release any particles into the working environment.

The materials used in garment manufacturing must be non-shedding and of high quality. This includes constituents like sewing thread, garment fabric, etc.

As a result, minimum fiber shedding will be observed. The decontamination process of the garment must also decrease the release of chemical residues and surface particles.

Electric Conduction

A primary property of the garment is that it should be able to carry away electrostatic charges. This will help in saving electrostatic-sensitive clean room equipment from electrostatic discharge.

Garments should be of the type that does not build up an electrostatic charge and shock the wearer when discharged. This happens when the wearer directly contacts an electrically conductive surface.

An electro-conductive yarn should be incorporated on the garment fabric into the weave as a stripe or grid. This will provide the capability of electrostatic discharge to the garment.

Wearer Coverage

It should also provide an escape to the contaminated air and offer full wearer coverage. Complete coverage of the wearer will reduce the airborne dispersion of MCPs and particles.

The design pattern must make sure that nobody’s area is left exposed. This should also include considering areas that are connected to complementary items like a face mask, gloves, and eye coverings.

The necks, body opening, cuffs, and ankles should have suitable closures that help in reducing the exit of contaminated air from the wearer.

Comfortable to Wear

It should be comfortable to wear, ensuring the prevention of extreme perspiration. It should also not limit you from free movement.

Also, it is of unisex sizing and has sufficient air permeability to permit adequate water vapor and air exchange. The fitting should be perfect for allowing appropriate movements.

Easy to Wear

It should be easy to wear maintaining microbial contamination for timely donning. The primary packaging should be folded appropriately to help the proper gowning procedure.

The visual appearance of the garment should also be considered. You should stop using the garment after the recommended time. This time is set according to the decontamination cycle number of the garment.

Cost-Effective

The garment cost should be according to its capital and decontamination costs.

Why is a Reusable Clean Room Jumpsuit not Preferable?

A Reusable Clean Room Jumpsuit is made using polyester blended fabric, but this material is sensitive to frequent washing and sterilization.

On average, if you wash it five times, its efficiency for filtering bacteria decreases by 25%. This can be a threat to the containment of your aseptic environment. After testing this material, the following things were concluded:

• Frequent washing can reduce the Bacterial Filtration Efficiency of this material.
• This reusable garment gets less than 70%.
• The degradation of this fabric is sufficient enough to allow the entrance of bacteria.
• This reusable material has a higher price.
• You have to compromise on the reduced number of washing cycles.

What is the Significance of Single-Use Clean Room Jumpsuit?

The significance of a single-use Clean Room Jumpsuit is elaborated below in the form of advantages.

The two primary synthetic materials used for its production are flash spun polyethylene fabric and spunbond meltblown spunbond (SMS) fabric.

The first material provides higher filtration efficiency for particles at the sub-micron level. It also provides resistance against non-hazardous liquids and light splashes.

Microorganisms can also be avoided by using this material. Spunbond meltblown spunbond (SMS) fabric has an outer layer of cloth-like comfort and enhanced strength.

The middle layer is made up of an array of microfibres which helps in creating a solid barrier for liquids and other particles.

Disposable jumpsuit has many other advantages over reusable ones, which are described below:

Performance Predictability

The optimal performance can be predicted at one wash. However, washing it more than once can lead to compromised efficiency.

Data Transparency

Pre and post sterilization data can be obtained for maximum efficiency and predictability of your jumpsuit.

Donning Ease

It is equipped with unique and innovative features that enable easy donning, and it can be worn without any part touching the floor.

Comfortable

The breathable and cool fabric allows comfortable wearing, and therefore, it can crazily be worn for long hours without any compromise in efficiency.

Recycling

The nontraditional clean room waste can be easily recycled, saving the environment and restoring the cost of the synthesis in the first place.

Vacuum Sealing

It enables the clean room attire to be thoroughly sterilized.

Which Contaminants Can a Clean Room Jumpsuit Stop?

A Clean Room Jumpsuit can stop the contaminants coming from the following sources:

• Room Surfaces
• Utilities
• Production Processes
• People
• Raw Materials
• Supply Air
• Packaging
• Production Machinery
• Adjacent Dirty Areas
• Equipment and Tools

What are the Different Size Measurements of a Clean Room Jumpsuit?

Overall Length

• Medium (CM): 155
• Large (CM): 170
• X Large (CM): 183
• XX Large (CM): 185
• Tolerance +/- (CM): 2.54

Torso Length

• Medium (CM): 88
• Large (CM): 92
• X Large (CM): 103
• XX Large (CM): 105
• Tolerance +/- (CM): 2.54

Zipper Length

• Medium (CM): 65
• Large (CM): 65
• X Large (CM): 76
• XX Large (CM): 78
• Tolerance +/- (CM): 2.54

Inseam

• Medium (CM): 71
• Large (CM): 78
• X Large (CM): 82
• XX Large (CM): 84
• Tolerance +/- (CM): 2.54

Chest Width

• Medium (CM): 66
• Large (CM): 68
• X Large (CM): 75
• XX Large (CM): 75
• Tolerance +/- (CM): 2.54

Sleeve Width

• Medium (CM): 25.5
• Large (CM): 26
• X Large (CM): 26.5
• XX Large (CM): 27
• Tolerance +/- (CM): 2.55

Sleeve Length

• Medium (CM): 50
• Large (CM): 54
• X Large (CM): 56
• XX Large (CM): 56.5
• Tolerance +/- (CM): 2.54

Overall Arm Length

• Medium (CM): 167
• Large (CM): 175
• X Large (CM): 187
• XX Large (CM): 188
• Tolerance +/- (CM): 2.54

Waist Size

• Medium (CM): 66
• Large (CM): 68
• X Large (CM):75
• XX Large (CM): 75
• Tolerance +/- (CM): 2.54

Stretched Ankle Opening

• Medium (CM): 19
• Large (CM): 21
• X Large (CM): 21
• XX Large (CM): 22.5
• Tolerance +/- (CM): 2.54

Relaxed Ankle Opening

• Medium (CM): 12
• Large (CM): 15
• X Large (CM): 15
• XX Large (CM): 16
• Tolerance +/- (CM): 2.54

Stretched Wrist Opening

• Medium (CM): 16
• Large (CM): 16.5
• X Large (CM): 16.5
• XX Large (CM): 17
• Tolerance +/- (CM): 2.54

Relaxed Wrist Opening

• Medium (CM): 7
• Large (CM): 8
• X Large (CM): 8
• XX Large (CM): 8.5
• Tolerance +/- (CM): 2.54

Relaxed Hood Opening

• Medium (CM): 16
• Large (CM): 17
• X Large (CM): 17
• XX Large (CM): 18
• Tolerance +/- (CM): 2.54

Hood Width

• Medium (CM): 12
• Large (CM): 13
• X Large (CM): 13
• XX Large (CM): 14
• Tolerance +/- (CM): 2.54

Stretched Hood Opening/ Hood Height

• Medium (CM): 30.5
• Large (CM): 31
• X Large (CM): 31
• XX Large (CM): 32
• Tolerance +/- (CM): 2.54

What are the ISO Standards for a Clean Room Jumpsuit?

Specified ISO Classes

ISO 5 Clean Room

• Class: 100
• Room Grade: A in B
• Garment Service: Sterile clean room garments
• Your Facility: Aseptic compounding (sterile) and filling, or micro testing
• Fabric: Ultraclean polyester
• Garment Cleaning Process: Sterile and process Class B
• Garment Style: Hood, mask, coverall, overshoes, gloves
• Change Rate: Per entry

ISO 5

• Class: 100
• Room Grade: A in B
• Garment Service: Sterile protective clean room garments
• Your Facility: Aseptic compounding and filling of antibiotics, hormones, and antineoplastics
• Fabric: Ultra shield polyester
• Garment Cleaning Process: Sterile and process Class B
• Garment Style: Hood, mask, coverall, overshoes, and gloves
• Change Rate: Per entry

ISO 7 Clean Room

• Class: 10000
• Room Grade: C
• Garment Service: Process only clean room garments
• Your Facility: Class III industrial applications and medical device
• Fabric: Ultraclean polyester
• Garment Cleaning Process: Process Class B
• Garment Style: Hood, mask, coverall, overshoes, and gloves
• Change Rate: Weekly or daily

ISO 8 Clean Room

• Class: 100000
• Room Grade: D
• Garment Service: Process only clean room garments
• Your Facility: Class I and II industrial applications and medical device
• Fabric: Ultraclean polyester
• Garment Cleaning Process: Process Class D
• Garment Style: Cap, smock, and shoe covers
• Change Rate: Weekly or daily

Non-Specified Controlled Environments

Bioclean Garments

• Garment Service: Creams, powders, tableting, and solutions
• Your Facility: None specified controlled environment
• Fabric: Breathable polyester
• Garment Cleaning Process: Process Low Bioburden
• Garment Style: Shoe covers, coverall, and headcover
• Change Rate: Daily

Statguard Dust Coats Fabric

• Garment Service: Repair packaging and assembly test, static sensitive areas
• Your Facility: None specified controlled environment
• Fabric: Polycotton with ECF (Electro Conductive Fibre)
• Garment Cleaning Process: Launder only
• Garment Style: Statcoat
• Change Rate: Weekly

General Uniforms Fabric

• Garment Service: Workshops, laboratories, warehouse
• Your Facility: None specified controlled environment
• Fabric: Cotton or polycotton
• Garment Cleaning Process: Launder only
• Garment Style: Labcoat, Pants, coverall, shirt
• Change Rate: Daily

How is a Clean Room Jumpsuit Tested?

Different types of tests are carried out to see the performance of your Clean Room Jumpsuit. These tests are used for assessing the properties and the level of contamination control they offer.

Testing processes are also considered national standards for covering the individual characteristics of the fabrics. Thus it is necessary to conduct these tests to check if the fabric is worth using or not.

Equivalent Pore Diameter

The bubble point test determines the fabric pore’s equivalent diameter. This helps find out the accuracy and tightness of the fabric weave.

Fabric pores from both sides of the fabric are measured in this test. If the pore size is small, the particle barrier performance will be better against personnel contamination.

But a drawback of small pore size is the fabric’s reduced ability to allow the passage of substances. Water vapors and air are included in these substances.

As a result, the operator comfort is considerably reduced. Special care should ensure that the pore size is not expressed as the radius. It should be described as diameter in units of micrometers.

Particle Removal Efficiency

In particle removal efficiency, the fabric is made to undergo an airstream challenge. This challenge contains a known concentration of the number of particles allowed through the fabric.

This is referred to as filtration efficiency. The known concentration of different-sized particles is also included in this test.

Dry Linting Propensity

Dry linting propensity is referred to as the number of particles produced by the fabrics. Under mild abrasion, a standard flexing test is carried out to test this property. Sometimes the Helmke drum test is also used for checking the dry linting propensity.

Water Vapor Permeability

In water vapor permeability, the water vapor transfer rate through a particular area of fabric is checked. As a result, the garment comfort level is known.

The level of fabric comfort directly depends on the rate of moisture transfer. The higher is this rate, and the more is the comfort level.

Air Permeability

The air permeability test determines the air transfer rate through a particular fabric area. Sometimes the wearer might feel hot when working in a clean room.

If sufficient air is allowed to pass through the fabric easily, it will provide more comfort to the wearer. Another primary purpose of conducting an air permeability test is to check the prevention level of airborne contamination.

The air permeability is inversely proportional to the fabric effectiveness for airborne contamination prevention. This means the effectiveness is higher when the air permeability is reduced.

Static Dissipation Behavior

Static dissipation behavior is used for knowing the fabric’s electrostatic dissipative characteristics.

Abrasion Resistance

An abrasion resistance test checks the fabric’s resistance to wear and tear. The resistance is better; the more durable and reliable the fabric is.

What are the Mistakes to Avoid When Wearing a Clean Room Jumpsuit?

While wearing the Clean Room Jumpsuit, consider the following instructions:

• Never wear this jumpsuit while wearing any cosmetic or jewelry item.
• Never wear your sterile gloves on dirty hands.
• Don’t forget to sanitize your gloves after wearing them.
• Never work without wearing a face mask.
• Don’t work without wearing foot covers.
• Don’t miss adding googles after you are finished wearing your Clean Room Jumpsuit.

What are the Other Accessories to Wear With your Clean Room Jumpsuit?

Some extra accessories that you can wear with your Clean Room Jumpsuit include:

• Bouffant
• Sleeves
• Sterile or Non-Sterile Covered Elastic Wrist
• Hoods
• Serged Seams
• Serged Seam Elastic Headband
• Face Mask
• Shoe Cover
• Hood
• Mask and Hood Combo
• Cuff Tape

What are the Features for your Clean Room Jumpsuit Wipes?

The features of your Clean Room Jumpsuit wipes are:

• 100% propylene material
• Resistant to base, acid, and solvents
• Pre-Saturated with 30% deionized water and 70% isopropyl alcohol
• Clean and straight edges for minimal lint
• Great absorbance

How to Customize your Clean Room Jumpsuit?

To customize your Clean Room Jumpsuit, you have the following options:

• Lycra Cuffs
• Elasticated Cuffs
• Knitted Cuffs
• Elasticated Ankles

Conclusion

A Clean Room Jumpsuit protects the clean room environment from contaminants present on the wearer’s clothes.

But to ensure maximum protection, make sure to wear it properly, allowing no open spaces for particles transfer. Always use the correct type of Clean Room Jumpsuit to provide maximum protection against the particular clean room process.