Clean Room Wall Panels Manufacturer

Clean Room Wall Panels Manufacturer: An Ultimate FAQ Guide

Clean Room Wall Panels Manufacturer is a reputed designer and supplier of cleanroom wall panels. Panels are designed with basic configurations of core and panel consolidation for offering an assorted number of products.

All products of the manufacturer are made under international standards of compliance. Easy installation, energy efficiency, and easy maintenance are the core features of panels.

A manufacturer incorporates your requirements with their proposed designs without making any delay.

So it can be said that Clean Room Wall Panels Manufacturer is the best optimal option for purchasing panels.

Clean Room Wall Panels Inspection

What is a Clean Room Wall Panels Manufacturer?

A Clean Room Wall Panels Manufacturer provides an assorted number of cleanroom panels for pharmaceutical, biomedical, and drugs designing, etc.

Wall panels contain a core region and two facings. The core material can vary for different applications.

Heat, temperature, and humidity insulation is configured to the ISO cleanrooms by integration of panels designed by a manufacturer.

Sunnyda Clean Room Wall Panels

How Does a Clean Room Wall Panels Manufacturer Construct the Panels?

A Clean Room Wall Panels Manufacturer constructs the cleanroom wall panels in the following steps.

Step 1

The ISO class of the cleanroom is recognized and requisites of the customer after order placement.

Step 2

The submittals are prepared by keeping into consideration the coefficient of heat resistance, conductance, and transmittance.

Step 3

Raw material for core and facings manufacturing is collected. A material quality test is performed for taking correct amounts.

Step 4

The construction process is getting started. According to submittals panels are manufactured. During manufacturing quality tests are performed to evaluate the final stoichiometric amounts of material.

Step 5

After completion of manufacturing, the formula test is applied to the final inspecting dimensions of wall panels.

Step 6

After validation, the panels are packed and shipped with documentation to the client.

Manufacturing of Clean Room Wall Material

Which Technical Specifications are Undertaken by a Clean Room Wall Panels Manufacturer for Panels Construction?

Clean Room Wall Panels Manufacturer mediates the construction of wall panels under technical specifications to come up with the different cleanroom classes as:

• Outer plates of the panel are synthesized with aluminum, galvanized steel, and stainless steel

• Panel thickness can be 50mm, 75mm, 100mm

• The length of the panel varies concerning application requirements

• The core material can be polystyrene, honeycomb, gypsum, and mineral wool, etc.

• Implement of TDA licensed GMP

• ISO 9001: 2015 and ISO 9001: 2008 standard compliance

• Epoxy coating, polyester PVD coating paints

• Paint colors are selected according to standardized RAL 9002

• (λ) value can be 0.22W/mK

• Adhesion ranges from 0.1 to 0,5N/mm²

• Temperature ranges from -60⁰C to 100⁰C

Design Specification of Clean Room Wall Material

Under Which Specific Features Do a Clean Room Wall Panels Manufacturer Design the Panels?

Clean Room Wall Panels Manufacturer pay attention to your cleanroom equipment and design wall panels to protect heating, humidity, pressure, and contaminants under integrated features as given below:

• Heavy-duty wall panel upper and lower facings around a core material

• Non-corrosive and non-static galvannealed steel facings

• Noncombustible polystyrene core applicable for pharmaceutical cleanrooms

• Wall panels are simulated with acoustic insulation

• High thermal insulation with a high R-value

• Low thermal conductance (coefficient of thermal conductance as K/(λ)

• Environmental /climate control and lower power consumption under higher R-value

• The aesthetic look of wall panels with the use of different coating materials

• Coating material configuring antimicrobial and chemical resistance

• Resistant to scratches due to finishing of panel facings

• Non-out gassing and non-particulates shedding

• Environmental protected outside installation if may require under different paints layering

• Coving options between wall panels and ceiling panels to mitigate the bacterial and particulate occupying space.

• Covings for ISO 5 clean room and ISO 6 cleanroom requiring easy cleaning

• Wall panels are integrated with side hooks as well as seals to connect firmly with each other

Galvannealed Steel Facing Clean Room Panel

What is Panels Configuration Offered by Clean Room Wall Panels Manufacturer?

Clean Room Wall Panels Manufacturer constructs cleanroom wall panels with different configurations.

The configuration helps to offer customization services. The basic configuration of the wall panel is given below:

Strupan

The wide panel of 100mm is configured on the top side with the trapezoidal profile. While on the downside there is a lined tray and it is pre-painted either galvanized steel or aluminum sheet.

Coldwell

The wall panels featured with tongue-in-groove are divided into two configurations related to joinery seals.

TNG-1

The panel with tongue groove can be 100mm width and 30mm to 60mm thickness. The facings are made of steel while the length of the panel can be customized as per requirements.

TNG-2

The panels of this category are double grooved having 100mm width, 80mm to 10mm thickness. Length can be customized as required. It is most probably used for cold rooms.

Isoclad

The panels are featured with concealed fixing and are preferred to use for walling applications as the best replacing option with bricks or aluminum panels.

The aesthetic look and high thermal resistivity make the cladding panel the reality of architecture’s dreams.

Skin Panels

These panels can be skinned with galvanized steel and stainless steel material with bare colors.

Clean Room Skin Panels

For Which Clean Room Classes Do a Clean Room Wall Panels Manufacturer Supply the Panels?

Clean Room Wall Panels Manufacturer designs wall panels in a wide variety for different cleanroom classes as given below:

 Class 1 Cleanroom

It is the first cleanroom class that is designed according to 1SO 3 compliance. This type of cleanroom requires more protection from different environmental factors as well as airborne contaminants.

The wall panels are designed in such a way as to meet the specifications of the cleanroom.

Class 10 Cleanroom

According to ISO 4, the cleanroom wall panels for the class 10 clean room is designed. This classification is based on the number of particulates present in 0.5micon per cubic meter of air.

This cleanroom can be used for different applications and polystyrene wall panels are preferred to use for cleanroom construction.

Class 100 Cleanroom

This type of cleanroom is classified according to the number of particulates that gets enter inside with fileted air. ISO 5 standardization is followed.

The cleanroom wall panels are designed by keeping in view the standards and equipment of class 100 cleanroom.

Class 1000 Cleanroom

According to ISO 6 standardization class 1000 clean room is designed.  Clean Room Wall Panels Manufacturer ensures the supply of wall panels for the construction of this ISO 6 clean room.

Class 10000 Clean Room

For drug designing and nutraceuticals applications, class 10000 clean room is used. It is based on ISO7 cleanroom classification.

Honeycomb wall panels, galvanized steel /aluminum panels are designed by the manufacturer and can be used any according to application.

Class 100,000 Cleanroom

This is also called ISO 8 clean room as it is designed under ISO 14644-1.standadization. For this cleanroom class, such panels are designed that can bear consistent cleaning and sanitizing conditions.

Class 10 Clean Room Wall Panel

Which Category Panels Can you Get from Clean Room Wall Panels Manufacturer?

Clean Room Wall Panels Manufacturer always consider your requirements for maintaining cleanliness, sterile and insulation appearance by providing different category panels as given below:

Fire and Sound Resistive Panel

These panels are proven to be sound and fire-resistive with superb energy efficiency for different cleanroom applications.

It is manufactured with vinyl gypsum facings and the core region that is made of polystyrene. Polystyrene has great thermal and sound resistive capability.

These polystyrene panels give an aesthetic look with easy cleaning. Gypsum layering and polystyrene core together are adjusted in such a way to meet the class A grade cleanliness rating.

FRP Panel

FRP panels are designed in such a way that they can be used as an ideal wall panel for different types of cleanrooms as pharmaceutical, biological labs, and FDA regulating cleanrooms.

It can bear continuous moisture and direct contact with harsh chemicals. Fiberglass facings and polystyrene core is used for its construction.

Honeycomb Panel

Honeycomb panels are featured with aluminum facings and honeycomb core. This panel is configured with a lightweight structure, non-outgassing, non-combustible and anti-static features.

Steel Facings Fire & Sound Resistive Panel

The steel surface panel is highly durable, sound resistive, and non-combustible. It is preferred to use for those applications that have to deal with great trafficking, forklifting and material handling, etc.

Polyisocyanurate Panel

Polyisocyanurate core and steel facings are used for manufacturing. It is a fully non-combustible featured unit that ensures the sensitive thermal insulation needs of an application.

Except for this, different customized panels are also provided with different core and facings as PIR panel, polyurethane sandwich panel, Rockwool sandwich panel, and EPS sandwich panel.

Fire and Sound Resistive Panel Structure

Which Material Does a Clean Room Wall Panels Manufacturer Use for Construction of Panels Core?

A Clean Room Wall Panels Manufacturer constructs wall panels for providing heat insulation, sound insulation, and non-combustible features by using a different type of material for designing wall panels as:

Facings of Wall Panels

The facings of the wall panel are designed by using galvanized steel, aluminum, painted steel, melamine, fiberglass material, stainless steel, porcelainized material, and vinyl material based on the type of cleanroom needs.

Different coating materials are also used to make the panels more insulated with high R-value and low heat conductance properties.

Core Material

The core material is responsible for versatile features of different wall panels and it can be constructed with gypsum, polystyrene, honeycomb, isocyanurate material, paper honeycomb, and mineral wool, etc.

Clean Room Rockwool Panel Core Material

Which Coatings Does a Clean Room Wall Panels Manufacturer Prefer to Use Based on Facility?

A Clean Room Wall Panels Manufacturer also use some coatings to increase the working efficiency and strengthening of panels depending upon the facility for which panel is used as:

Epoxy Coating

Epoxy coating is renowned for its great strength, thermal resistance, abrasion, and durability.

Under these features, it is preferred to use to make the panel more resistive against different stressing factors as high humidity or heating level.

Polyester Coating

The polyester coating has great resistance against bad weather conditions and thermal resistance as compared to other traditional paints. It is applied on the panel facings by the use of an electric gun.

PVDF Coating

PVDF coating has resistance against different acids, thermal resistance, low density, and strengthening. It is a non-reactive coating for which it is widely used for panels coating.

PVDF Coated Clean Room Panel

Which Utilities Does a Clean Room Wall Panels Manufacturer Consolidated With Panels for Working Efficiency?

A Clean Room Wall Panels Manufacturer designs wall panels for different ISO-based cleanroom classes with basic configurations as steel facings sandwiched with core panels.

Different utilities are prefabricated within the wall panels to reduce the need for cutting and buffing panels at the site of installation as given below:

Electrical and Mechanical Utilities

• Electrical Wires and Switches

• Power Outlets

• Megnehelic System

• Some Other Required Monitoring System

Control Panels With Factory Authorized Pre-Engineering Excess

• Purified Water and Compressed Air

• Nitrogen Gas And Oxygen Gas

Air-Return System

The wall panel cavity is configured with a low air return system to occupy less space and increase the footprints.

Megnehelic System Installed on Clean Room Wall Panel

For Which Applications Does a Clean Room Wall Panels Manufacturer Design Panels?

Clean Room Wall Panels Manufacturer is renowned for offering a full line of different category cleanroom wall panels for different applications as given below:

• Microelectronics

• Pharmaceutical Industries

• Biomedical Industries

• Research Laboratories

• Manufacturing Plants

• Semiconductors Facilities

• University Laboratories

• Healthcare Facilities

• Disease Controlling Quarantines

• Cleanrooms

Applications of Clean Room Wall Panel

What are the Installation Services for Panels Offered by Clean Room Wall Panels Manufacturer?

Clean Room Wall Panels Manufacturer not only designs different types of wall panels but also offers in-house installation services for cleanroom panels.

As per request, the team of technocrats is provided for panels’ installation. The team is directed to follow standards as well as protection from contamination.

The steps that are implemented to install the wall panels are:

Step 1

Construction drawings and instructions finalized by the company are followed. The corners of the panel are placed vertically to prevent tilting.

Step 2

Clean out the site of installation, place horizontally the U slots and fix it with expansion and fixing bolts.

Step 3

After panel adjustment, the seam gap is ensured to be below 2mm. By using sealant the positive pressure surface is also gets sealed.

Step 4

Different openings on cleanroom panels as control units, electrical junctions, and pipeline placement gaps are filled with non-combustible material.

The holes can also be made by cutting the panel at the reserved site for installing a pass through box and door if may require.

Step 5

The partition plates are also adjusted with will panels by keeping into consideration the anti-static and dust-free specifications.

The surface plate is also fixed vertically ensuring smoothness, cleaning, and contamination protection.

Step 6

To expand the cleanrooms with extra panels, a potential decision is undertaken by the manufacturer and then starting to design it.

In this way, the technocrats install the panels inside the cleanroom with keen intentions of protection from airborne particulates, dust, and dirty air.

Clean Room Wall Panel Installation

Which Quality Controls Evaluations Does a Clean Room Wall Panels Manufacturer Made Necessary for Designing your Panels?

So the wall panels that are used for cleanroom construction must have high insulation properties, heat resistance, and capability for the maintenance of sterile rooms.

Clean Room Wall Panels Manufacturer use different quality control protocols to evaluate the credibility of a panel according to cleanroom needs as:

Pre-Production Inspection

The strength and most of the properties of wall panels depend upon the material which is used. So before manufacturing, a sample is taken from raw material and quality tests are performed.

DQ or design quality protocol has also proceeded. A formula test is performed to find the exact proportion of material for the panel.

In- Progress Qualification Protocol

During manufacturing, the trained engineers maintain specific stoichiometric proportions for panels so that in real-time, temperature, humidity control may be set up as per application requirements.

Product Finishing Quality Protocol

After complete manufacturing, the skilled engineers are directed to measure the dimensions like size, width, length, and thickness of panel according to your placed order.

If values do not match with standards, it is again processed instead of introducing in the market or shipping.

In-Progress Qualification Protocol of Clean Room Wall Material

How Does a Clean Room Wall Panels Manufacturer Entail Customization Services for your Application?

Clean Room Wall Panels Manufacturer is renowned for its full line of different category wall panels as honeycomb panels, aluminum panels, polystyrene panels, etc.

• Except for these standardized panels’ construction, the manufacturing company also offers you customization services.

• To provide you with wall panels of different lengths, modular clean room panels are manufactured, so you can customize them according to your application needs.

• The expandability and flexibility are the basic features that are undertaken to meet the needs of different cleanrooms.

• The company also offers panels for repair. Any part of the cleanroom panel that gets damaged can be replaced by placing an order to the company for a manufacturing panel of the same size.

• Modular wall cleanrooms are configurable with low power consumption allowing use in different applications.
• Stick-built manufacturing is applied for panel designing so that tight gaskets can benefit any application.

What are TGA Compliance Services that a Clean Room Wall Panels Manufacturer Offer?

TGA is an audit about therapeutic goods administration to follow the GMP. The implementation of GMP is made possible only if all of the using raw material is inspected by TGA.

Clean Room Wall Panels Manufacturer is renowned for its standardized and credible cleanroom wall panels manufacturing according to ISO and TGA licensed GMP compliance.

The TGA compliance directs to perform different tests for validation of GMP. TGA-designed panels ensure the fulfillment of requirements for different cleanroom classes.

Clean Room Wall Panels Manufacturer provides all of TGA required documentation to qualify for GMP compliance as:

• QMS documentation is proof that how you manage the whole manufacturing process.

• Validation report for sterilization according to cleanroom requirements.

• Documentation about the risk management that what was the risky work and how you come up with.

TGA Designed Clean Room Wall Panel

What is ISO 9001:2015 Accredit Certification for Clean Room Wall Panels Manufacturer?

ISO 9001:2015 is a standard that is about the quality management system of a specific product. The product designed under this compliance is considered to standardize accredited with high reliability.

Clean Room Wall Panels Manufacturer is also accredited with ISO 9001:2015 certifications to implement it for the manufacturing of cleanroom wall panels. ISO 9001:2015 helps the manufacturer to come up with customer requirements.

The basic requirement that ISO 9001:2015 demands after its compliance are:

• The final product should meet the customer’s requirements as well as fulfill the regulatory requirements.

• Mediating customer satisfaction by providing reliable application and compliance with regulatory requirements.

ISO 9001 2015 Approved Clean Room Panels

Which Parameters Does a Clean Room Wall Panels Manufacturer Consider to Meet your Insulating Requisites?

A Clean Room Wall Panels Manufacturer first inspects the insulation requirements of the cleanroom and follows the different insulation parameters to meet the needs of cleanrooms.

These parameters are:

Thermal Resistance (R)

The thermal resistance coefficient tells about the ability of the panel to resist the heat passage. The greater the R-value, the greater will be the thermal insulation of the panel.

Thermal Conductivity

This coefficient infers the rate of heat conductance from panels. The greater the value of thermal conductivity, the lower will be the panel insulation. It is represented by ‘K’.

Thermal Transmittance

Thermal transmittance denotes the heat energy transferring rate just like heat conductance. This coefficient is represented by ‘U’. The greater the U value, the lower will be the insulation of the material.

Thermal Resistant Clean Room Wall Panel

Which Standardized Guidelines Does a Clean Room Wall Panels Manufacturer Comply for Production of Clean Room Wall Panels?

For providing standardized credible panels for cleanrooms, the Clean Room Wall Panels Manufacturer follow some standardized guidelines as:

ISO 9001:2015 Standard       

ISO 9001:2015 compliance is followed by the manufacturer that requires the final products should be according to the standards as well customer requirements.

TGA Compliance

Under TGA compliance, relative humidity, temperate, contaminant leakage, etc. tests are performed to set up the standard features.

QMS should be followed and particulate count should also be measured according to parameters set by TGA.

GMP Guidelines

The GMP guidelines are also kept into consideration for wall panel manufacturing. But these guidelines are followed only if they are approved or licensed by TGA compliance.

FM 4882

FM 4882 dictates its regulatory guidelines to make the panel grade 1 fire rating combustion resistant.

FM Approvals and certification make the product more reliable to use for ISO cleanrooms.

Grade 1 Fire Proof Clean Room Roof Panel

What is FM Approved Clean Room Panels Offered by Clean Room Wall Panels Manufacturer?

FM compliance and its approval tests are about the non-combustible features of a product.

Clean Room Wall Panels Manufacturer constructs FM-approved cleanroom wall panels to meet the needs of non-combustible cleanroom grade.

An assorted number of wall panels are designed with certified approvals of FM 4882 compliance to get the class 1 fire rating.

FM certified panels can be used for all ISO-based cleanroom classes with the great value among the customers under different benefits as:

• Ensuring protection of precious instruments from getting damaged

• Prevention from any loss due to combustion

• low costs for insurance

• Safety measures while working inside the cleanroom

• Easy to use for a variety of applications such as vaccines development, pharmaceutical, semi-conductors, and drugs designing cleanrooms

• Helps to reduce or eliminate sprinkle system

Which Validation Services do a Clean Room Wall Panels Manufacturer Offers you to Place the Order for Panels?

All of the cleanroom wall panels are designed under validation protocols and certifications.

Before placing an order, the Clean Room Wall Panels Manufacturer offers you different validation services to strengthen trust in our products as:

• Documentation of different quality control protocols that are performed to validate panel’s credibility as DQ protocol, IQ protocol documentation, OP documentation, etc.

• FAT documentation that provides proof of factory-based panel validity.

• SAT documentation is about the site acceptance as the final step of product shipment.

• FM tests approval increasing the validity of wall panels.

• ISO 9001:2015 certification.

• Previous customer details for confirmation of product validity.

Customized Clean Room Wall Material

What are Panel Repairing Services of a Clean Room Wall Panels Manufacturer?

A Clean Room Wall Panels Manufacturer not only designs a variety of wall panels as hard wall panels and soft wall panels for cleanrooms but also offer repairing services for you as:

• The company has a trained team of technocrats for in-house services. The panels repairing and restoring are done within cost-effective budgets.

• The service team has specialized repairing tools to comply with the contamination protection requirements of a cleanroom.

• All international standards and other industrial requisites are kept in consideration while repairing panels in pharmaceutical food processing and biotech

• Cleanroom panel repairs are made in such a way to minimize the cleanroom downtime with high environmental protection and working efficiency.

• Wall panels are used for cleanrooms to make easy maintenance, so only one or two damaged panels are `repaired or replaced with a new one instead of the whole unit.

• Clean Room Wall Panels Manufacturer provides its credible repairing services ensuring no repetition of repairing needs with its work warranty.

• Application-specific tools are used with complete work experience about environment contact and close procedure steps.

• Time and money-saving as well as fixing for one time on your repairing request are kept under consideration.

Clean Room Roof Panel Repairing

Conclusion.

Clean Room Wall Panels Manufacturer is renowned for its valuable and credible cleanroom wall panels that are configured with different types of facings and core material.

Honeycomb, polystyrene, EPS, and PU are remarkably used core materials. Modular panels are also designed to offer customization services for clean room walls construction.

So, compliance with different international standards as ISO 9001: 2015, GMP guidelines, TGA, and FM approvals has made the Clean Room Wall Panels Manufacturer the most recognized and reputed clean room panel supplier.

ISO Approved Clean Room Wall Material