Clean Room Wall Material Manufacturer

Sunnyda Clean Room Wall Material

The Complete FAQs Guide to Clean Room Wall Material

To make a clean room functional, you need to get the best clean room wall material. It is why those in the market for the best clean room would want to know which are the best materials to consider. Since there are many options in the market, sometimes it can be confusing. This guide tries to remedy the confusion by answering as many questions as you might have on clean room wall materials.

Are Clean Room Wall Materials for Hardwall Cleanrooms the Same as that of Softwall Cleanrooms?

Figure 1 A Complete Clean Room

No. They are not the same materials. We will look at the two in detail so that you can understand better how the two relate.

Hardwall clean room wall materials

The hardwall clean room wall materials are the same as what you get as traditional construction methods. These walls will be solid and thus the name. Even if they are solid, they can still be flexible in terms of performance.

These clean room wall materials would be great for incorporating the HVAC system of the clean room. We all know that the HVAC system is important to ensure that the clean room can maintain its standards.

You could also use the same to mount the various important equipment in the clean room. It could be on the floor or the ceiling. As such, the clean room would be operating optimally.

Of course, we cannot forget that the same hardwall clean room wall materials will be used to make the walls of your cleanroom. This is probably the most important feature of the materials. You can now have strong walls that can withstand the various elements thrown at it.

Another thing that would appeal to most users should be that you can always modify these materials to suit any expansion of your clean room. This is because such materials are mostly made to be modular. That might not always be the case for the softwall clean room wall materials.

If you want to set up a large clean room, it is best to opt for the hardwall clean room wall material. In case you need to have a small clean room that is also easily portable, the softwall clean room wall materials can be great.

EPS Foam Clean Room Wall Material

Softwall clean room wall materials

The softwall clean room wall materials will make the clean room look like a tent. This is because the wall materials are flexible unlike the hardwall cleanrooms which would be rigid. The only thing rigid about such cleanrooms is the frame where the softwall clean room wall materials are attached.

These softwall clean room wall materials have many benefits. It is why many people would be willing to get them today. The first reason is that the materials are affordable. Since less material is necessary to set up the cleanroom, you will not have to spend a lot of money. Also, the wall materials are mostly PVC so they are cheap to produce.

You will also like the customization options that come with such clean room wall materials. You can customize them to suit your clean room needs. This can mean the inclusion of ULPA and HEPA filters.

Those who have used both clean room wall materials claim that the softwall materials are easy to install. It will take only a few hours to have the walls up and ready for use. You will also need minimal tools to get the cleanroom ready.

Portability is another reason most people would consider getting such types of clean room wall materials. It allows for ease of taking it to different places you may want. Such portability makes these clean rooms highly versatile.

How Can You Keep Clean Room Wall Materials Free of Contaminants?

A lot goes into keeping the clean room walls free of possible contaminants. As much as cleaning is important, there are other important things you also have to do.

The first thing you should consider is maintaining the clean room wall material within the right humidity and temperature range. When you have the right temperature and humidity range, you will avoid things such as bacteria growth, static build-up, and corrosion. As you can see, your clean room wall materials should last longer.

Consider using the recommended cleanroom supplies. Sometimes people think using pens from outside is allowed in a clean room. However, even something as small as a pen can be a source of contamination in your clean room. It is why you should consider keeping the clean room office supplies separate from the other general office supplies. Let the clean room users understand the importance of keeping them separate too.

Sometimes you may forget about your supply packaging as a source of contaminants. A good illustration is a box that holds the gloves. The gloves inside will be clean, but the box will not be because of the continuous touching by other people. It is why you have to keep them inside the cleanroom where it is already clean or disinfect them more often.

The hygiene of your clean room staff can affect the cleanliness of the clean room wall materials. The users of the clean rom need to maintain proper sanitation to ensure that they do not pass the dirt to the clean room surfaces. This includes wearing makeup, jewelry, and perfume. Make sure to list the things the workers can and cannot do in the clean room to avoid the spreading of contaminants on the clean room wall materials.

We cannot forget about cleaning the clean room wall materials too. No need to spend so much money getting the right clean room wall materials and you cannot clean them properly. Luckily, Sunnyda can supply you with a list of the cleaning agents to use on your clean room wall materials. Remember that not all cleaners will be good for the materials.

Now that you can get the support of Sunnyda whenever you need it, you can take good care of your clean room wall materials to keep them working as they are supposed to for longer.

Where Can You Buy Clean Room Wall Materials?

Considering how clean room wall materials are important, you would want to make sure that whoever sells you these materials is a top brand. If you have no idea where to start, Sunnyda will get you sorted.

Of course, you would want to do more research before buying from Sunnyda. That is not a problem since the brand has been around for decades coming up with some of the best solutions for clean rooms. It is for this reason; the brand has the best reputation when it comes to making clean room wall materials and other related materials.

Are Clean Room Wall Materials Durable?

Figure 2 Several Clean Room Panels

Yes. This is because these clean room wall materials are made to be strong. No one wants to buy clean room materials and expect to replace them in a year or so. These materials can last for decades if you take care of them properly.

The first step of ending up with the best and durable clean room wall materials is by buying from a top brand. Reputable brands understand what it takes to ensure the client has the best returns on investment. Here at Sunnyda we can help you get durable clean room wall materials that will work great for many years. Even if you are new to clean rooms, just know Sunnyda can help you make the right decisions.

What Features Should You Consider in Clean Room Wall Materials?

Durability

When going for clean room wall materials, you have to consider durability too. There is no point in getting a clean room wall material today only to replace it after a few months. That would make it too expensive to run the clean room. It is why you are advised to spend more and get the best materials generally. There is no point in spending fewer amounts repeatedly.

The best way to understand more about durability would be to look at what various manufacturers are offering. Look at the durability of these materials compared to their prices from one manufacturer to another. You would be surprised by just how you can get many deals when you do your research properly.

Installation needs

You will have to install the clean room wall material at some point. Is it easy to install? Which tools do you need? These are just some of the questions that you would have in mind when it comes to installation.

One thing that makes some materials easier to install than others is the weight. There is no doubt working with lightweight materials will always be easier. With the help of Sunnyda, you can identify some of the lightweight clean room wall materials in the market.

Install Clean Room Wall Material with detailed drawing and instructions

Price

The price is a consideration for anyone who wants to get the best clean room wall material. You do not just spend because you have finally got the clean room wall material that you wanted. It is best to consider looking at the value for money.

The price largely varies from one manufacturer to another. It would be nice to get yourself the best clean room wall material price. To make this happen, you need to do more comparisons of what different manufacturers are offering. This helps you to end up with nice savings if you do your job right.

Manufacturer

You should not overlook the manufacturer making the clean room wall materials. It is best to always settle for a top manufacturer who understands what it means to make high-quality clean room wall materials.

Look at the company’s reputation too. What are other people saying about the manufacturer? From the reviews, you would know if it is worth using such a brand or not. You should always aim to get the best value for money.

Cleaning suitability

If you have worked with a clean room before, you know that a lot of cleaning is necessary. It is why you always have to consider such things when getting the best clean room wall material. The last thing you need is a material that cannot handle the regular cleaning.

Pharmaceutical clean rooms will require cleaning by using some of the harshest agents. This is to ensure there is no contamination in the clean room. It is why more people have to evaluate the clean room wall materials in detail to see if they can withstand such cleaning agents.

What is the Price of Clean Room Wall Materials?

The price can vary from a few hundred dollars to thousands of dollars. It comes down to which type of material you choose and if there will be any customizations done to the materials. Of course, the size of the clean room wall material is just as important in determining the price too. Talk to the manufacturer to get more details on what to expect in terms of price.

GMP Standard Clean Room Wall Material

What is the Difference Between Fully Flush and Semi-Flush Clean Room Wall Materials?

When working with any clean room wall materials, the chances are they will be fully flush or semi-flush. So, what is the difference between the two?

The biggest difference is where they are used. The high-end clean rooms would require fully flush clean room wall materials. In such a system, you would have windows and doors fully integrated into the clean room without the use of ledges. The aim is to ensure there is a seamless transition from floor to wall. At this point, you need an expert in the field to help in setting up the clean room wall materials to give you such a fitting.

If you are working with a lower-grade clean room, you can always consider semi-flush clean room wall materials. Even if it is semi-flush, it does not mean it would be a great clean room. You would still have to make sure that the cleanroom users follow the laid-out protocols to keep it clean.

Unlike the fully-flush cleanroom, you will notice that in this case the doors and windows could have wraparound frames.

In case you ever need more clarification, Sunnyda should be able to help you get all the information you need on such types of clean room wall materials.

Which materials are used as top surfaces for Clean Room Wall Materials?

Clean room wall materials need the best surface materials if they are going to survive regular use in the clean room. It is why most manufacturers would request more information about the application of your clean room first before coming up with the right clean room wall materials.

The most common options manufacturers offer include aluminum, polyester, HPL, PVC grid, and mill-finish stainless steel material.

Polyester is a common choice because of its price. It is not too expensive. The same goes for PVC material. These two materials are generally good at resisting the various cleaning agents. You can use them for years without the need for replacing them. The best part is that you can also choose from the different colors available. You can customize how your clean room wall material looks like.

There is still the option of HPL material as the top surface. HPL means high-pressure laminate. This material is also great at resisting any major cleaning agents you might have to use on the clean room wall materials. It goes a step further to be resistant to scratches so that your clean room wall materials can look great for many years. It is the high initial cost that can discourage some people from buying it.

Stainless steel should generally appeal to most people. This is because of its excellent resistance to all the various cleaning agents. It also works great to keep the fire to a minimum. This is because the material has a Class A fire certification. The higher cost of the material can sometimes make people consider cheaper alternatives. However, it is one of the best solutions to a busy clean room.

The Worker is Cleaning the Clean Room Wall Material

What Can and Cannot be Used to Clean the Cleanroom Wall Materials?

Cleaning your clean room wall material is important if you want to leave the clean room looking good. This means that you have to get the best clean room cleaning supplies. Such options include tacky rollers, buckets & wringers, disinfectants, detergents, water, chemicals, spray bottles, mops, and so much more.

As a rule of thumb, the cleaning agents should be made for cleaning a clean room. Do not go around picking any cleaners thinking they would work great for your clean room.

Look at the mop systems too meant for clean rooms. Not all mop systems can meet the clean room standards as some tend to leave particles behind. Since it is a cleanroom, you would want to keep the mop system as recommended by the manufacturer.

The same applies to the clean room wipes too. You do not want to get clean room wall wipes that leave particles behind too. Such wipes would be made of impressive materials that can leave the surface clean all the time.

If you are unsure about such cleaning supplies, consult with cleanroom cleaning companies or manufacturers of such materials. This should help you get the best clean room wall materials looking good over time since you clean them using the right cleaning agents.

What is the Delivery Time for Clean Room Wall Materials?

Since you just need the clean room wall materials, it should not take long for deliveries to be made. If the materials are in stock, most manufacturers would ship them to your destination in no time. You may have to wait a little longer if the manufacturer has to make or source them from somewhere else. The best part is that the manufacturer will give you an expected timeline.

What Makes a Good Clean Room Wall Materials Manufacturer?

Company reviews

There is no doubt the company reviews are important for anyone new to buying clean room wall materials. The reviews help you understand the overall reputation you would get with a cleanroom. No one wants to spend money on a clean room wall material that cannot deliver on the best performance.

If it seems the company you are interested in has many negative reviews, consider looking at others in the same field.

Material options

Since there are many different ISO clean rooms, then the materials should be different too. This allows you to get the best material that can handle your clean room needs. Luckily, most manufacturers would try as much as possible to provide the clients with a wide range of options when it comes to clean room wall materials.

Inquire about the material options and compare the brand to the others in the same field before deciding.

Handmade Clean Room Wall Material

Faster turnaround time

Faster delivery is always another consideration many people would make. They know that a good company should have the best turnaround time to ensure they can have their project completed on time.

As always, you may have to compare with other companies in the market before making up your mind. This is to ensure that the clean room wall material can be delivered on time and still maintain the best quality.

Company experience

Of course, the company experience is vital for anyone who is new to buying clean room wall materials. Since every company would claim that their materials are the best, you need something to weed out those companies that might be pretending.

Like for Sunnyda, it has over twenty years in making clean room wall materials. It is because of such experience; more people would be comfortable getting materials from us.

Sunnyda also spends a lot of resources on research and development to ensure the clients can get better clean room wall materials all the time.

Quality

Clean rooms are vital buildings for various processes. It is why each time you choose a great clean room wall material, it should be able to live up to the quality needs you might have in mind. The higher-class ISO clean rooms would even be more demanding. It is for this reason you may have to consider getting the best clean room wall materials. So, always pay for quality. As much as sometimes it might mean spending more, you can always end up with a functional clean room.

Conclusion

After going through the guide above, you should have enough knowledge of what makes the best clean room wall materials. The idea is to ensure you always buy the correct wall material for cleanrooms. In case you feel that you have more questions, Sunnyda is here to help you get all the information. Simply give us a call.