Clean Room Sandwich Panel Manufacturer 

Clean Room Sandwich Panel: An Ultimate FAQ Guide

Clean Room Sandwich Panel is the fundamental part of cleanroom systems; the increased demand for cleanrooms has also expanded its demand.

This optimum quality material serves a wide range of applications for different cleanrooms such as pharmaceutical clean rooms, semiconductor cleanrooms, medical cleanrooms, food cleanrooms, etc.

It can be constructed with different high-quality materials such as aluminum, galvanized steel sheets, and melamine sheets.

Along with the provision of strength, it also provides safety to your working facility and eases the overall filtration process of your cleanroom.

This buying guide will shed light on the Clean Room Sandwich Panel and highlight its features, characteristics, advantages, uses; in short, everything that you need to know.

So, read the guide to explore the answers to the queries that are popping up in your mind.

Clean Room Sandwich Panel Flexure Testing

1. What is a Clean Room Sandwich Panel?
2. What are the Advance Features of a Clean Room Sandwich Panel?
3. What are the General Specifications of a Clean Room Sandwich Panel?
4. Which Material is Used for the Manufacturing of Clean Room Sandwich Panel?
5. What are the Prominent Applications of a Clean Room Sandwich Panel?
6. What are the Top Advantages of a Clean Room Sandwich Panel?
7. What are the Major Classifications of a Clean Room Sandwich Panel?
8. What is the Importance of Flexural Capacity for a Clean Room Sandwich Panel?
9. What Factors Affect the Durability of a Clean Room Sandwich Panel?
10. How Does a Clean Room Sandwich Panel Maintain ISO Standards of a Clean Room?
11. How Does a Clean Room Sandwich Panel Provide Strength and Fire Safety?
12. How Does a Clean Room Sandwich Panel Ease the Cleaning Process?
13. How Sturdy and Resistant is the Clean Room Sandwich Panel?
14. What are the Steps of Manufacturing a Clean Room Sandwich Panel?
15. What is the Production Technology of the Clean Room Sandwich Panel?
16. How to Install your Clean Room Sandwich Panel?
17. Is it Effective to Use a Clean Room Sandwich Panel as a Wall Partition?
18. Conclusion.

What is a Clean Room Sandwich Panel?

Describing shortly yet precisely, ‘Clean Room Sandwich Panel’ serves as a cleanroom wall or clean room partition wall. Yes, it’s a modular, high-quality structure that acts as a core for your cleanroom.

It can be constructed in different types of materials, depending upon the type of standard required by the cleanroom.

In addition, it is covered with a transparent PVC to add a protective layer; this protective layer protects the cleanroom from daily damages and cuts. Despite these all benefits, it is also easy to clean and maintain.

Due to these tremendous benefits and superb features, you can use it for multiple purposes in all kinds of cleanrooms.

Its build is not only aesthetic but also efficient in minimizing contamination and developing a sterile room.

Sunnyda Clean Room Sandwich Panel

What are the Advance Features of a Clean Room Sandwich Panel?

Clean Room Sandwich Panel are equipped with remarkable features; a few of those are listed below:

• Faster Construction

Since it is designed to be modular, it eases the whole setup process and enables you to instantly install your setup.

The conventional workload of months can be finished within a matter of days.

• Flexible Setup

Unlike conventional bricks, these structures are flexible and convenient to install.

Moreover, they are easy to pack and relocate, too, so you can put them into another cleanroom by removing them from one.

• Safe and Secure

Along with its tons of beneficial and great quality features, it also efficiently protects your environment, wherever it is installed, from damages and external pollutants.

• Durability and Reliable

The raw material used in its manufacturing provides toughness and resilience to tolerate the changing environment by its withstand-able features.

Therefore, it is completely reliable to use this heavy-duty material in your control rooms.

• Cost-Effective

Traditional construction is time-consuming, effort demanding, and expensive. On the other hand, this advanced method is affordable, time-saving, effort-free, and of course, reusable, so it saves your extra bucks, up to 20% investment.

Furthermore, it needs only a few laborers for its installation, so you get an edge of less labor cost, too.

What are the General Specifications of a Clean Room Sandwich Panel?

Below are some unique and worth-exploring specifications:

• It comes with a fully flush finish for the wall and ceiling.

• You get multiple options of its insulation, such as quad-core, ECO safe PIR, MF core, and aluminum honeycomb – choosing a material depends upon you.

• Interlocking panels.

• Semi-flush and flush options.

• Features both single-leaf and double-leaf doors.

• Sliding door options.

• Door interlocking system.

• Ceiling suspension system.

• Includes different flooring options, like covered floor options.

Clean Room Sandwich Panel Ceiling Suspension System

Which Material is Used for the Manufacturing of Clean Room Sandwich Panel?

It can be constructed in various materials, each of which holds unique properties that make it capable of providing special benefits.

Some provide better flame resistance while others offer sound absorption; some are more durable while others are smooth and sturdy – many include all these properties.

The list of common six materials that are used to manufacture it are stated below:

• Rockwool

• Honeycomb (Aluminium-Based)

• PIR (Polyisocyanurate)

• Magnesium

• PU (Polyurethane)

• HPL (High-Pressure Laminate)

You can pick any of the above materials of your choice, need, and budget.

Rockwool Sandwich Panel for Clean Room

What are the Prominent Applications of a Clean Room Sandwich Panel?

Generally, Clean Room Sandwich Panel is suitable for every type of cleanroom and the concerned activities, yet for your ease, some of the applications are described below:

• Pharmaceutical Industries

Its application is widely increasing in pharmaceutical cleanrooms because it can be easily washed, wiped, and cleaned when needed. Despite frequent washes, its strength or maintenance isn’t compromised.

Its exclusive build and architectural finishing resist fungal growth and microbial.

• Microelectronic Applications

You can also use it for microelectronic applications (where you can make solar cells, transistors, circuits, etc.) as it is non-combustible, non-outgassing, anti-static, and non-particle shedding in nature.

• Cleanroom Laboratory

A cleanroom is made to keep the environment sterile and pure, keeping the environment uncontaminated; Clean Room Sandwich Panel also plays a vital role as it resists the germs and keeps them away from the cleanroom laboratory.

So, you can easily perform the functions of your cleanroom.

• Aerospace Industry

Modular aerospace industries also use it for making commercial airlines, aircraft, and missiles, etc., cleanrooms as its light in weight, resistant to temperature and fire; this way, the cleanroom’s environment remains maintained.

• Hospitals

You might have also seen its massive use in modern hospitals because its light color not only looks soothing to the eyes but also helps to keep the germs at bay.

Fortunately, the outer sheet helps in temperature control that is often affected by UV rays, sun, atmospheric pollution, and wind.

The different kinds of core materials make it ideal for a wide range of applications and enable it to minimize the potential risks of contamination.

Apart from these important applications, you can also use them in medical clean rooms and food processing clean rooms.

Applications of Clean Room Sandwich Panel

What are the Top Advantages of a Clean Room Sandwich Panel?

Apart from elevating the cleanroom’s hygienic standard, it can provide you many more benefits, and those are:

• Core materials come with different levels of fire ratings, so you can select the best fit for your everyday cleanroom applications.

• You can install it in all forms of cleanrooms: conventional cleanroom, portable cleanroom, soft wall modular cleanroom, hard wall cleanroom.

• It is made up of reliable materials that help in super-fast installation.

• Different customizations can be easily done to create a cleanroom wall panel that suits your use.

• As its core materials can be varied, according to your choice, you get multiple features that include noise reduction, fire protection, insulation, and moisture resistance.

• Apart from amazing durability and strength, it is also aesthetically pleasing and decorative. Most of its components (hole reinforcement reservation and pipeline box) come pre-assembled, which effectively reduces the chances of potential secondary contamination.

• Clean Room Sandwich Panel can be constructed in approx six different kinds of steel. However, stainless steel sandwich panels are recommended as they stand for disinfection, constant cleaning, and defense against corrosion.

• Though clean rooms feature a clean room HEPA filter for purifying the air and keeping the germs away, Clean Room Sandwich Panel is also built uniquely, as it assists in controlling temperature and resisting microbial growth.

Customized Clean Room Sandwich Panel

What are the Major Classifications of a Clean Room Sandwich Panel?

It is exclusively engineered to be flame retardant, sound resistant, and eco-friendly.

However, based on different materials of construction, they can be classified into the following common types.

Rockwool Clean Room Sandwich Panel

Rockwool sandwich panels offer thermal insulation and are used where fire resistance is required. It is made up of inorganic fiber, which is melted at high temperatures.

Rockwool sandwich panels also offer heat preservation, flame insulation, and sound absorption.

Honeycomb Clean Room Sandwich Panel

The middle layer of the Honeycomb Clean Room Sandwich Panel has a lot of air, so it effectively provides sound insulation up to 30 dB, thermal resistance, and a fire rating up to A1.

Aluminium Clean Room Sandwich Panel

Aluminum sandwich panels are commonly used in cleanroom ceilings and partitions of cleanrooms due to their high strength, high durability, and high resistance.

HPL Clean Room Sandwich Panel

HPL stands for high-pressure laminate. HPL sandwich panel has layers of paper filled with melamine and phenolic raisins that assist in easy installation; moreover, it provides the facilities of thermal insulation and fire resistance.

PU Clean Room Sandwich Panel

PU sandwich panels stand for polyurethane; it comes with three layers that offer sturdiness, smoothness, and insulation.

Polyurethane is an organic material, and this type of sandwich panel is used in the dense automotive and aerospace industry.

PIR Clean Room Sandwich Panel

PIR stands for polyisocyanurate; the material of the PIR Panel is foamed plastic that offers superb thermal insulation.

Its most significant flex is flame-retardant and temperature resistance.

Magnesium Clean Room Sandwich Panel

The magnesium glass board offers high-temperature resistance, sound absorption is moisture-proof, waterproof, insect-proof, tough, and can be used as a wallboard, ceiling board, waterproof board.

It can be combined with insulation materials to form composite insulation panels.

Aluminium Honeycomb Clean Room Sandwich Panel

What is the Importance of Flexural Capacity for a Clean Room Sandwich Panel?

Flexural capacity refers to the ability of materials to resist bending without collapsing or breaking.

As with all other attributes, strength is also incorporated in Clean Room Wall Panels to resist breakage as a result your cleanroom will become more durable.

Experiments have proved that higher flexural capacity tends to last longer and are better at service.

They can be used and adapted by all cleanrooms such as food, microelectronics, pharmaceuticals, aerospace, and even every cleanroom.

The diverse materials such as rock wool, HPL, PU, and PIR offer different levels of flexural capacities that can be viewed to select the best fit which is appropriate for your use.

Clean Room Wall Material With Flexural Capacity

What Factors Affect the Durability of a Clean Room Sandwich Panel?

Everyone wants their investment to last long. People are quite concerned about the durability of Clean Room Sandwich Panels.

While durability cannot be stated explicitly since it is subjective to different types of cleanrooms, you can still take measures to enhance it by controlling the factors that disrupt it.

Overall, the quality of glue used to set it up has a great impact on its longevity, so always use quality glue. The use of the inferior product can lead to less adhesion.

The quality of steel plates also matters a lot. The better the quality plates used, the better it will provide corrosion resistance.

For example, good steel plates will provide UV protection and will retain their color.

The density of the core material should also be appropriate for your application—the proper density multiplicate durability. The common density options include 100 kg per meter cube and 120 kg per meter cube.

Lastly, never forget the importance of the right cleaning. It has a direct relation with retaining the quality and determining durability.

UV Resistant Clean Room Wall Panel With Steel Facing

How Does a Clean Room Sandwich Panel Maintain ISO Standards of a Clean Room?

It is essential to ensure that cleanrooms are ISO compliant and following the prescribed ISO standards; these standards can not be perfectly attained without the use of the Clean Room Sandwich Panel.

Eventually, these both (clean room and Clean Room Sandwich Panel) together attain and maintain supreme cleanliness.

Its science-backed design makes it highly appropriate to effectively maintain cleanroom recommended standards. These standards fall under ISO 14644 covering.

The leakage-proof design and gap error, which is less than 2 mm, protect your internal cleanroom environment from being compromised due to external pollutants and factors.

Its transparent PVC coating protects it from damage as well as repels any potential debris from accumulating on surfaces; thus, contributing to standards maintenance and hygiene.

ISO Certified Rockwool Sandwich Panel for Clean Rooms

How Does a Clean Room Sandwich Panel Provide Strength and Fire Safety?

The Clean Room Sandwich Panel is designed by keeping the importance of safety in mind; its impeccable and innovative design not only protects your cleanroom environment from pollutants but also provides defense against sound, harsh weather conditions, and fire.

If you don’t want your multi-million dollar equipment to catch fire, install a Clean Room Sandwich Panel, which is engineered with materials that protect the cleanroom from the fire.

Construction of the cleanroom is not easy and possible after every year; therefore, the users trust in it and use it for the walls and partitions of the cleanroom.

Its durability and non-combusting nature make your cleanroom strong, potent, and long-lasting.

Moreover, it also maintains the integrity of the cleanroom by tightly sealing it and protecting it from all contaminating sources.

Fire Proof Clean Room Wall Material

How Does a Clean Room Sandwich Panel Ease the Cleaning Process?

Clean Room Sandwich Panel is made with smooth and seamless surfaces that have to endure high temperature, moisture, contamination, and rigorous disinfection.

Since the main objective of a cleanroom is to hold ISO level cleanliness standards, they require non-pervious surfaces that do not have any debris which can result in jeopardizing the cleanroom’s internal hygiene.

For this purpose, high quality and smooth materials are used which makes the cleaning process a lot easier and quicker.

Material like stainless steel and protective transparent plastic is used for the construction of the Clean Room Sandwich Panel; these materials protect it from cuts and damages; eventually, the cleaning and maintenance becomes convenient and effortless.

Easy to Clean Wall Panel for ISO 3 Clean Room

How Sturdy and Resistant is the Clean Room Sandwich Panel?

Fortunately, it is powerful enough to stand out in the harsh environment, resist damages and scratches; the climatic changes don’t impact its shine and design.

Its sturdy materials deliver outstanding mechanical strength; the steel used in its construction helps in self-cleaning and enables it to resist toxic chemicals; this way, the cleanroom equipment and the experiments conducted inside the cleanroom are progressed safely.

In short, it is engineered to be resistant and resilient against all changes; this resisting power protects it from germs.

Its strength provides resistance against:

• Chemicals

• Moisture

• Changing Weather 

• Wear and Tear

• Acid and Alkali

• Finger-Print

• Corrosion

• Heat and Flame

Anti Rust Clean Room Sandwich Panel With Steel Facing

What are the Steps of Manufacturing a Clean Room Sandwich Panel?

The main steps involved in its manufacturing process are mentioned below; however, these are some basic and generic steps that can be altered accordingly.

First Step

In the first step, steel panels are coated. This step is critical as it decreases the chances of scratching and damages that are expected during different stages.

Second Step

The second step involves cutting steel panels at the right size depending upon your custom needs and fits. After the cutting, the panel is covered with protective film.

The whole process is done through machines.

Third Step

In this step, glue is applied to the cleanroom panels. The glue is manual; you can spread the glue evenly all around the surface as it allows panels to adhere better.

Fourth Step

At the fourth step, the cleanroom panel is prepared just like a color steel panel. The glue is also applied to make contact effective.

Fifth Step

Under this step, a structural frame keel is installed. This keel provides structural support to the panel.

Sixth Step

In this step, rock wool is layered (in this procedure, rock wool material is being used just to give an example, this step is altered according to the material being used).

The rock wool is evenly laid and attached to the glue on the board. It makes the panel fire-resistant.

Seventh Step

This is the last step where 2 panels are joined and compacted for 48 hours and after that then the product is delivered to the client.

Sunnyda Clean Room Wall Panel Manufacturing

What is the Production Technology of the Clean Room Sandwich Panel?

All Clean Room Sandwich Panel manufacturing plants are fully automated; due to the automatic features, panels are produced with ultra-high precision.

From roller pressure molding system to cotton renewal system and automatic spray adhesive system, everything is fully automated.

Moreover, this automated production technology also produces more panels in less time while still keeping the quality elevated.

The sheets are always produced with accurate measures and sizes. The plate thickness is also always consistent.

A fully automatic robot is used for stacking. The advantage is intelligent control and high efficiency attain elevated precision for Clean Room Sandwich Panel.

The goal of automated production technology is to acquire a high quality that is stable, affordable, and faster.

Clean Room Sandwich Panel Automatic Production Line

How to Install your Clean Room Sandwich Panel?

The installation of the Clean Room Sandwich Panel can be easily done by following the instructions on the drawing line that comes with the package.

However, here are some points to keep in mind while setting up your cleanroom panels.

• The Clean Room Sandwich Panel’s perpendicular deviation should not be wider than 0.15%.

• First of all, make the ground clean and install a U-slot in the base, fixing it with M8 expansion bolts. Remember to keep 500 mm spacing between the bolts.

• After installing the Clean Room Sandwich Panel, ensure that the seam gap is consistent, and the gap error of each panel is not greater than 2mm.

• The positive pressure surface should be uniformly sealed with a sealant, which should be slightly lower than the plate surface.

• The electrical junction box on the wall panel, control panel, and pipes and ducts for wiring should be accurately determined. They should be properly lined with non-combustible materials to seal them.

• The reserved holes for installing doors and windows should be by the overall design of the cleanroom and should be tight, clean, and dust-free.

• The partition plate should be installed firmly, and its features and specifications should be following core design requirements.

• The wall surface should be installed vertically, and anti-cracking measures should be taken at this junction for both ceiling and wall plates. Joints should be sealed, and round corners should be used.

• The mask of the wall film must be intact (before tearing the film), and the walls should be consistent in color.

Is it Effective to Use a Clean Room Sandwich Panel as a Wall Partition?

The Clean Room Sandwich Panel is light in weight yet efficient in performance; therefore, using it as a wall partition is a fantastic option.

Its size and volume can be customized; therefore, it is also ideal even for a bit of space.

Apart from the strength, there is another plus point of this wall partition, and that is its beautiful appearance that acts as a decorative material.

Yes, if you want to have an artistic touch in your cleanroom, there is no better option than Clean Room Sandwich Panel.

By installing it in your cleanroom, you will not only be able to maintain the sanitization but elevate the clean room’s look as well.

Unlike traditional construction material, it neither tangles nor creates hurdles in columns or beams; all in all, it is an outstanding choice in designing an exceptional interior layout of a cleanroom.

Clean Room Sandwich Panels are Being Used for Partition

Conclusion.

As the use of cleanrooms became inevitable, the demand for Clean Room Sandwich Panel also touched the skies, and with no time, it became an essential component for cleanroom construction.

In addition, it also offers resistance against particles, pollutants, and contaminants by its seamless, smooth, and sturdy design. The material variants are also capable of providing fire protection, thermal insulation, and sound absorption.

Further, they also make your cleanroom look aesthetically pleasing while maintaining optimum hygiene.

This buying guide has elaborated on Clean Room Sandwich Panel’s features, specs, and advantages to aid you in making the most suitable decision and worthy investment.

ISO Certified Clean Room Wall Material