Clean Room Panel Manufacturer

Clean Room Panel Manufacturer: An Ultimate FAQ Guide

Clean Room Panel Manufacturer designs the clean room panels under the implementation of cGMP and ISO 9001: 2015 compliance that ensures the quality and durability of panels.

Except this, a variety of panels as sandwich panels, honeycomb panels, and modular panels are designed with customization services.

All of the panels have greater extent flexibility, easy installation, and maintenance requirements with little costs consumption.

So a Clean Room Panel Manufacturer is considered the best option for purchasing reliable panels.

Clean Room Wall Panel Structure

Who is a Clean Room Panel Manufacturer?

The Clean Room Panel Manufacturer is renowned for introducing a variety of clean room panels in the market.

It manufactures its panels with the configuration of metal facings and core material having insulation properties.

The company has attained reliability, credibility, and durability for its products under accredit certifications.

The Clean Room Panel Manufacturer also offers customization services with its modular and honeycomb panels production.

Sunnyda Clean Room Wall Panels

Under Which Key Specifications Do a Clean Room Panel Manufacturer Construct Panels?

The panels designed by Clean Room Panel Manufacturer has some key specifications that are given below:

• GMP/cGMP compliance-based panels construction

• The facings of the panels are made of powder-coated aluminum/SS/galvanized steel

• Fireproofing of panels under FM 4880 approval

• Polyester or PVC coating for wall panels

• 50mm to 200mm panel thickness

• The width of the panel can be adjusted as 110mm, 950mm, or 960mm

• Solvent-free twin pack adhesives

PVC Coated Clean Room Wall Material

With Which Specific Features Does a Clean Room Panel Manufacturer Construct Panels?

A Clean Room Panel Manufacturer is renowned for designing a variety of clean room panels for science laboratories and hospitals etc. Some basic features for clean room panel are:

• The panel is integrated with an air shower pass box

• Little or no sound production because of the sound-absorbing capability of panels

• Easy installation and maintenance

• Steel facings of the panel or modular design

• Fireproof panels designing

• Airflow controlling capability

• Modulation of temperature

• Heat resistance, soundproof and chemical proofing

• Environmental friendly behavior and easy servicing

Fireproof Clean Room Panels

What is the Basic Concept that a Clean Room Panel Manufacturer Implement in Panels Construction?

A Clean Room Panel Manufacturer is an expert in manufacturing and designing clean room panels to come up with requirements of the art technology.

The basic concept which is undertaken in the designing of clean room panels is:

• Waterproofing Feature

• Airtightness

• Heat Insulation Properties

• Self-Supporting Structure

• Chemical Proof Surfacing

• Capability of Cleaning

• Flush Surface Design

• Dismountable

• Economically Supportive

• High Durability Sand Reliability

• Particle Resistance

Water Proof Clean Room Wall Material

What are Construction Requirements Followed by Clean Room Panel Manufacturer for Reliable Panels?

A Clean Room Panel Manufacturer designs a variety of clean rooms with standardized credibility and reliability by following some of panel construction requirements as given below:

Complete Understanding about Clean Room Drawings

Before starting panel construction, there should be inspection and understanding of clean room drawings.

These drawings depict the size of auto sliding doors and pass through cabinet that is to be fitted with the panel.

Except for this, the required dimensions of the clean room, insulation requirements are all taken into consideration.

Board Drawings

It is the second step that is required for construction. It assists in the pre-fabrication of the panel and moves forward the drawings for making board specifications for different panels to meet the design intent.

Installation Margin and Safe Transportation

After prefabrication of the panel in the factory, there is a basic requirement that the margin for panel installing should be present. The structure of the panel should be seamless.

No dents or scratches would be on the panel while shipping under the safe packaging of the panels.

Instructions for Panel Unwinding

The instructions should be provided to the customers that there is no need to unwind the panel until the ground is ready for panel installation.

Installation Instructions

All of the details and processes that were made during panel construction should provide in the manual.

The design layout should be followed to install the panel carefully.

Clean Room Ceiling Panel Installation

How Does a Clean Room Panel Manufacturer Design its Handmade Sandwich Panels?

A Clean Room Panel Manufacturer offers a full line of assorted clean room sandwich panels that differ from each other based on different core materials as PU, EPS, hollow magnesium, etc.

These sandwich panels are designed either by machine or manually. The process of construction of handmade sandwich panel is given below:

Step 1

The metal bar is prefabricated from four sides and also on four corners. The metal plate is being cut by a cutting machine so that the cutting panel may remain flat and smooth.

Step 2

Then the surface of the steel plate is pleated with gums and glues to integrate the core material with steel plate facings.

Step 3

After placing glues on plates, the rock wool material is put over the steel plate so that glue will catch the core part.

Step 4

The other steel plate that is also coated with glue, put over the rock wool board and press to connect.

Step 5

A specified device called the pressing device is used to press the steel plates from over sides and the automatic working of the machine dried quickly all glues.

The four sides of the panel are also pressed tightly. The panel size is adjusted while cutting according to required specifications.

Handmade Sandwich Panels for Medical Clean Room

For Which Purpose Does a Clean Room Panel Manufacturer Provide a Variety of Panels?

A Clean Room Panel Manufacturer designs clean room panels to meet the needs of different applications.

Some basic purposes of clean room panel manufacturing are:

• The panels can provide the controlled conditions for ISO classes.

• The panels have insulating properties to protect clean rooms from environmental factors.

• The panels are easy to install as well as maintain.

• Repairing or replacement of the panel is easy to do in case of any damage.

• The panel’s variety provides flexibility to adjust the dimensions for different applications.

ISO 3 Clean Room Partition Panel

What is Wall System and Ceiling System Designed by a Clean Room Panel Manufacturer?

The clean room is furnished by setting a ceiling system and wall system. The Clean Room Panel Manufacturer has designed panels for the ceiling and wall system setup as:

Wall System

• Prefabricated panels are integrated with clean room walls

• Panels are provided for soft wall and hard wall clean rooms

• The wall system is easy to install and maintain

• Capability to accommodate clean room expansion and changes

• Built-in panels for return air riser, or separately adjusted pre-filters with easy cleaning

• Flush surfacing for lowering residence space of microbes

• Wall round corner and coving finishing for it

• Doors and windows are integrated with wall panels by cutting panels where is to adjust

Ceiling System

• The flush surface at the interior side of the ceiling

• Ceiling panels are installed with wiring connections

• HEPA filters, FFU, and lightening can be adjusted easily by cutting panel

• Ceiling with concealed suspension

Clean Room Ceiling System

Which Insulation Properties Does a Clean Room Panel Manufacturer Configured With Panels?

Insulation of a material is its capability to resist the transmission of heat, sounds of electric current from one place to another. Different clean rooms have their insulation requirements.

The Clean Room Panel Manufacturer constructs the clean room panels by keeping into consideration some of the insulation properties as given below:

Thermal Resistance

Thermal resistance is insulation for the transmission of heat. It is called the R-value of insulating material. The core material which is used for the construction of panels has a different R-value.

Greater the R-value of core material, the core will be considered to be good for insulation.

Thermal Transmittance

Thermal transmittance is about the heat transmission from one place to another with a distance of 1 square meter depending on the temperature difference of the medium on either side. It is represented by U.

If the U-value will be greater, it would be considered that the material used for panel construction has not good insulation as to have.

Thermal Conductivity

It is represented by K-Value. The value of thermal conductivity is specified evaluating that insulating material is good to use. Thermal conductivity is about the heat transmission capacity of a material.

The K-value has an inverse relation with the insulation of the material. Except for, the Clean Room Panel Manufacturer also considers the coefficient of sound while preparing core material for panels.

How Many Types of Panels Does a Clean Room Panel Manufacturer Offers you?

By considering your application needs about the insulation either for humidity, heat, temperature or sound, etc., the Clean Room Panel Manufacturers offers you the different types of panels as:

Honeycomb Panel

It is an environment-friendly panel that has lightweight, thermal resistant, and has good compressibility. The honeycomb panel is designed with an R-value of 3 per inch.

Rockwool Sandwich Panel

A rockwool sandwich panel is made of a mineral core that has a high thermal resistance. Its R-value is 3.3/inch. While the density of the panel ranges from 8kg/m³ to160kg/m³.

PIR Panel

PIR panel is considered to be good as compared to PUF panel as it is available with 30kg/m³ density. It is widely preferred to use for its great temperature insulation as it can resist temperature to about 200⁰C.

Magnesium Oxide Panel

It is considered to be a highly reliable and desired panel to use with its high thermal insulation.

It is also renowned to use for applications requiring sound insulation as well fire resistance. This magnesium oxide panel is configured with A1- fire-rated insulation.

EPS Panel

EPS sandwich panel is designed by the combination of polystyrene beads. It is a highly reliable, lightweight panel. EPS panel has environment-friendly behavior, greater thermal resistance, and lower heat conductivity.

Although it has the best insulating properties its drawback is that it has not had to fire insulation as compared to other panels.

PUF Panel

PUF panel is made of repeated urethane monomers to form a core of the panel. PUF panel is also renowned for its better quality and balancing between resistance and its weight that is best suitable for industrial use.

What are the Benefits to Use Panels Made by Clean Room Panel Manufacturer?

A Clean Room Panel Manufacturer design a variety of clean room panels that are renowned for providing a large number of benefits as given below:

Easy Assembling

The panels designed for soft wall clean rooms can be assembled easily because of their lightweight, easy handling, and prefabrication of the panels assisting in quick and easy assembling.

Installation and Maintenance

The clean room panel is easy to install because of its flexible and lightweight design. The smooth surfacing of panels makes it easy maintenance.

Durability

The panels are equipped with highly resistant material and coating of facings that prevent to getting damaged from the environment.

Customizable

The Clean Room Panel Manufacturer designs panels with customizable features. Based on the application and site of installation the modular clean room panels can easily be customized.

Insulating Properties

The panels are configured with insulation properties such as heat resistance, sound, humidity, and fire resistance to make the make panel best for the clean room.

Customizable Partition Panel for Pharmaceutical Industry

Which Coating Material Does a Clean Room Panel Manufacturer Use for Panels?

To increase the panels’ resistivity against environmental factors and durability, the Clean Room Panel Manufacturer use different coating materials as:

• Epoxy Coating

• Powder Coating

• Mill Finishing Material

• Armacor

• Polyester Coating for Galvanized Facings

• PVDF Coating

• Plastisol

How Does a Clean Room Panel Manufacturer Make the Honeycomb Panel Strengthen and Stiffer?

Honeycomb Panel Designing

A Clean Room Panel Manufacturer also avails you of credible and insulated honeycomb panels. It designs the panel in configuration with five layers.

• The first outer two layers are called the facings of the panel. It can be made of either steel, aluminum, or fiberglass.

• After facings, the two layers are put inside the facings that are called adhesives. Based on temperature and panel strength requirements, the adhesives can be changed.

• The middle layer of the honeycomb panel is made of a honeycomb-like core.

Strengthening and Stiffness of Honeycomb Panel

• With these basic components, the Clean Room Panel Manufacturer makes the panel strengthened by shaping them as I-beam.

• The facings of the panel are set as flange while the core is settled to be vertical for integrating I-beam. In this way, the core region becomes thicker with high displacement to facings increasing the strength of the honeycomb panel.

• Similarly, the integration of the honeycomb core inside the panel makes it lightweight with a high-level stiffness to bear high weight.

Design Specification of Clean Room Wall Panel

For Which ISO Clean Room Classes Does a Clean Room Panel Manufacturer Avails you with Panels?

A Clean Room Panel Manufacturer is consistently striving to design clean room panels that may undergo to meet all ISO clean rooms needs as:

Class 1 Clean Room

The panels for hard wall clean rooms can deal with more stringent conditions requiring a class 1 clean room.

ISO 5 to ISO 8 Clean Room

According to FS 209E classification, the equivalent classes for ISO5 to ISO 8 are class 100 clean room to class 100,000 clean rooms. Panels for rigid wall clean rooms come forth to use for these classes.

ISO 4 to ISO 8 Clean Room

The panels are designed for soft wall clean rooms and can fulfill the controlled requirements of class 10 clean room to class 100,000 clean rooms equivalent to ISO 4 to ISO 8 clean room classes.

ISO 5 Clean Room Wall Material

Which Panels Does a Clean Room Panel Manufacturer Offers for the Construction of Clean Rooms?

When there is required a control condition for working with environment-sensitive specimens different ISO-based clean room classes are designed.

A Clean Room Panel Manufacturer offers panels for clean room construction as given below:

Hard Wall Clean Room Panel

Hard wall clean room has the superb capability to deal with humidity, temperature heat, and noise level as per-requisites of the clean room.

Hard panels are designed in such a way that they can fulfill the requirements of all clean rooms even of class 1 clean room that needs stringently controlled conditions.

The hard wall panel is a prefabricated and reliable unit containing coated aluminum frame.

Except for this, the hard wall clean room can be further pressured in the case when high protection would be required against contamination.

It is best suitable to use for, medical clean room, aerospace, and semiconductors clean room.

Soft Wall Clean Room Panel

Soft wall clean room panels can accommodate with standardized demands of different clean rooms. It can be customized easily. Aluminum alloy is used to construct the frame of soft wall panels.

It is commonly used for the construction of 1SO 4 clean rooms to ISO 8 clean rooms with super flexibility in structure to customize.

On-site electric wiring as well fans filter unit system is adjusted while installation of soft wall panels.

Rigid Wall Clean Room Panel

Clean Room Panel Manufacturer designs the rigid wall panels for the ISO 5 clean room to ISO 8 clean room classes with less stringent or less controlled conditions.

It has long service life as compared to hard wall panels. The rigid panel assists in the feasible monitoring of the clean room.

Although the rigid wall panels have no flexibility as soft wall panels but their main benefit to installing is that it makes the easy maintenance of the clean room.

Soft Wall Clean Room Panel

For Which Applications Do a Clean Room Panel Manufacturer Offer Panels?

A Clean Room Panel Manufacturer provides an assorted number of wall panels that can maintain controlled conditions of different applications as:

• Medical Clean Rooms

• Pharmaceutical Clean Rooms

• Electronics

• Semiconductors Manufacturing

• Aerospace

• Food Processing Industry

• Health Care Centers

• Research and Development Institutes

Applications of Clean Room Panels

What are Single Glazed and Double Glazed View Panels Offered by Clean Room Panel Manufacturer?

A Clean Room Panel Manufacturer has constructed glazing panels to view inside and outside. An international standard is also implemented in the design of glazing panels.

As per customer requisite different types of glazing panels are available as:

Single Glazed Panel

The single glazed panel is made of glass and aluminum. Only a single layer made of glass is outlined by the aluminum framework.

Single glass panels are not supported for use as partition panels as well as for masonry walls.

The panels can provide insulation and can be adjusted either for door or walls installation with a glass view.

Glass view panels can be cleaned and washed easily because of their smooth surfacing and assist the maintenance of the cleanliness grade of the clean room.

Double Glazed Panel

Clean Room Panel Manufacturer has bought forth a double glazed view panel to meet the high insulation requirements of an application.

It is adjustable and perfect to use for partition and masonry walls. It can easily be installed on any wall of a clean room.

It is constructed with two glass sheets separated by vacuum and the framework of the double glazed panel is made of aluminum.

It also assists in the maintenance of clean room temperature. The double glazed panel is easy to clean because it has resistant to water and chemicals.

It has also the capability to maintain the controlled conditions for a clean room. The double glazed panel for the view is available in extended sizes and you can also get it in customized sizes.

Single Glazed Clean Room Wall Panel

What are Panel Installation Guidelines Provided by Clean Room Panel Manufacturer?

A Clean Room Panel Manufacturer not only provides stable and energy-efficient clean room panels of wide variety but also provide the installation instructions of the panel as:

Step 1

The core material, panel type, and the site of installation should be inspected before starting the installation process. Also, clarify that design specifications are completed.

Step 2

Then examine the concealed working that is done over either on clean room wall or ceiling and ready the panel for installation.

Step 3

Install the panel on their required site in such a way that there would be no gap or hole.

The doors, windows, and other units configured with panels should be sealed to the panel using non-combustible material and sealant.

Step 4

Always install the ceiling panels horizontally while the wall panels should be installed horizontally.

Step 5

Make sure that the panel surface should be installed smoothly and torn off the resist film of the panel surface.

So after complete installation, the panel should be prevented from any damage or scratches for longer service life.

Clean Room Wall Panel Inspection Before Installation

Why Does a Clean Room Panel Manufacturer Implement TGA Compliance for Designing Pharmaceutical Clean Room Panels?

TGA compliance dictates the standardized values of particulate counts and other validation tests. QMS follows TGA compliance to rank the product for certification.

So to maintain the standardized conditions of pharmaceutical clean room, the Clean Room Panel Manufacturer prefers to implement TGA compliance for designing panels.

The insulation properties and environment-friendly behavior of the panel for the pharmaceutical clean room are under TGA compliance.

TGA Certified Clean Room Wall Material

What are FM Approved Panels of Clean Room Panel Manufacturer?

FM is a standard that is about fire rating insulation.FM 4880 approval dictates that the clean room panel had A1 –rated fire insulation.

The Clean Room Panel Manufacturer designs its clean room panel with FM 4880 approval.FM 4882 approval evaluates that the product has smoke insulation.

So by using these clean room panels, you can design a GMP satisfied clean room.  This standardized credibility increases the validity of panels ensuring that

• The panel will protect from fire spreading and smoke inside the clean room.

• The precious instruments and specimens are being protected from any damage.

Which International Standards Does a Clean Room Panel Manufacturer Consolidate With its Products?

A Clean Room Panel Manufacturer has always implemented international standards for the construction of clean room panels to increase their reliability and accuracy for ISO clean rooms as:

GMP Compliance

GMP compliance designed under regulatory agencies is followed to design the panels that can meet the needs of the clean room.

ISO 9001:2015 Standard

ISO 9001: 2015 standard is implemented for designing different types of sandwich panels for clean rooms. Accredit certification by ISO 9001: 2015 assure the validity of panels for clean rooms.

FM 4880 Compliance

FM standardization is applied for making panels resistant to fire explosion.FM 4880 approval assures that the panel has A1-rated fire insulation.

FM 4882 Compliance

The approval by FM 4882 compliance assures that the products of Clean Room Panel Manufacturer has also smoke insulation.

TGA Compliance

For manufacturing panels for pharmaceutical, TGA compliance is preferred to follow that administrate the design validity of the panel.

GMP Approved Clean Room Aluminum Panels

How to Choose Panels for your Application Designed by Clean Room Panel Manufacturer?

A Clean Room Panel Manufacturer offers different types of clean room panels and wall material by keeping in view customers’ requirements.

So you can choose the panel by considering some aspects as:

• Panels are designed by using different surface materials so choose the panel that matches with clean room appearance.

• Inspect the insulation requirements of the clean room and then select panels accordingly.

• For fire resistance, the EPS panel is not selected but instead, PUF is used.

• Consider your clean room class as for class 1 clean room hard wall panels are best to use.

• Choose modular panels or soft wall panels if the site of installation is not fixed or an extension in a clean room is required.

Clean Room EPS Wall Panels

What are the Customization Services of Clean Room Panel Manufacturer?

A Clean Room Panel Manufacturer not only offers standardized panels but also come to entail the customization service for panels as:

• Modular clean room panels are designed that can be adjusted, expanded, or shrunken as per-requisite.

• Prefabrication facilities are also offered so that the panels can meet the needs of the customer.

• Different core size, material for panel surfacing is being changed to ready a panel for customization services.

• Soft wall panels are provided with customized dimensions under the great flexibility of the structure.

Customized Modular Clean Room Panels

Conclusion.

By introducing the high cleanliness grade, the unavailability of contaminants, and environment-friendly behavior of clean rooms, the Clean Room Panel Manufacturers play their vital role.

They launched a variety of clean room panels as sandwich panels, glazed view panels, honeycomb panels as per approval of different standards.

The Clean Room Panel Manufacturer also offers customization services by providing modular panels. TGA, ISO 9001:2015, and FM-approved panels are integrated with easy installation, lower cost of maintenance, and super credibility.

CE Certified 100% Quality Tested Clean Room Wall Material