Clean Room Filters

Clean Room Filters-An Ultimate Buying Guide by Sunnyda.

Despite maintaining high cleanliness standards in a cleanroom, the air entering the cleanroom environment is still filtered.

The purpose of passing air through a filtration process is to ensure maximum prevention of contaminants entry through the cleanroom door.

Another major reason for installing Clean Room Filters is to pleat the media during the manufacturing process.

Pleating helps the air passing through the filter to get streamline and move in a jet stream.

As a result multiple jet streams collectively uniform a single column that moves uniformly from the filter face.

This article discusses the major properties and working of Clean Room Filters. It also mentions the details regarding their types and models.

Read more below.

Clean Room HEPA Filter Testing

1. What are Clean Room Filters?
2. What are the Prominent Features of Clean Room Filters?
3. How Do Clean Room Filters Work?
4. What are the Different Types of Clean Room Filters?
5. What are the Properties of Different Panel Clean Room Filters?
6. How are Various Pleated Clean Room Filters Classified?
7. What are the Types of Pocket Clean Room Filters?
8. How are Different Carbon Clean Room Filters Categorised?
9. What are the Specifications of Various Separator Clean Room Filters?
10. What is the Classification of Mini Pleat Clean Room Filters?
11. What are the Features of Different V-Bank Clean Room Filters?
12. How are High-Temperature Clean Room Filters Categorised?
13. What are the Properties of Electrostatic Clean Room Filters?
14. How to Install Clean Room Filters?
15. What are the Maintenance Instructions for Clean Room Filters?
16. What are the Problems Related to Clean Room Filters?
17. Conclusion.

 

What are Clean Room Filters?

Clean Room Filters are equipment that helps in trapping unnecessary particles in their fibers ultimately preventing their entry into the cleanroom via the operating room door.

Their three basic types are the pre-filters, the ULPA filters, and HEPA filters. Pre-filter refers to the primary filter majorly concerned with removing large-sized particles.

ULPA filter can remove particles that have a size equal to or higher than 0.12 microns.

Whereas a cleanroom HEPA filter can remove particles having a size equal to or higher than 0.3 microns. Both ULPA and HEPA filters are 99.999% efficient in their performance.

Sunnyda Clean Room Filters

What are the Prominent Features of Clean Room Filters?

Some excellent features are listed below:

• High Efficiency

• Low Resistance

• Large Airflow

• Highly Durable

• Lightweight

• Good Ventilators

• Easy Installation

• 100% Factory Inspection

• Easy Replacement

• Low Run Cost

• Good Sealing

• Large Media Area

• Increased Dust Holding Capacity

• Strong Intensity

• Simple Construction

• High Humidity Resistance

Highly Efficient Clean Room HEPA Filter

How Do Clean Room Filters Work?

Their construction involves randomly placed fibers that trap the foreign particles colliding with them.

When the air passes through them the contaminants get stuck to the fibers. Only specific-sized particles are allowed to cross.

What you must keep in mind is that Clean Room Filters are not involved in the killing of the germs invading the cleanroom.

The germs or other invading particles are kept as viable particles in the filter.

Later these trapped particles are removed by cleaning so filters must be changed frequently for ensuring maximum performance.

This is recommended for all Clean Room Filters suitable for IOS 1 to ISO 9 cleanroom.

Clean Room Filters Installed in ISO 1 Clean Room

What are the Different Types of Clean Room Filters?

1. Panel Filter
2. Pleated Filter
3. Pocket Filter
4. Carbon Filter
5. Separator Filter
6. Mini-Pleat Filter
7. V-Bank Filter
8. High-Temperature Filter
9. Electrostatic Filter

Clean Room V-Bank Filter

What are the Properties of Different Panel Clean Room Filters?

Clean Room Filters help in removing contamination particles from the air stream.

They are fixed in HVAC systems and are good at improving the quality of indoor air and equipment of industrial cleanroom.

 

Panel Filter:

Features:

• G1 / G2 / G3 / G4 Efficiency Options
• Synthetic Fiber Media
• Aluminum or GI Frame
• Grid Mesh / Square Mesh / Sprayed Metal Net Faceguard
• 10 / 17 / 21 / 25 mm Thickness Options
• 50℃ Maximum Temperature
• 100% Maximum Humidity

 

Specifications:

1. Model No: K61-001
2. H×W×D (mm): 594*289*10
3. Air Flow (m³/h): 1200
4. Media Area flow (m²): 0.19
5. Velocity (m/s): 1.50
6. Efficiency: G1-G2

 

1. Model No: K61-002
2. H×W×D (mm): 594*492*10
3. Air Flow (m³/h): 2100
4. Media Area flow (m²): 0.31
5. Velocity (m/s): 1.50
6. Efficiency: G1-G2

Clean Room Panel Filter

1. Model No: K61-003
2. H×W×D (mm): 594*594*10
3. Air Flow (m³/h): 2500
4. Media Area flow (m²): 0.37
5. Velocity (m/s): 1.50
6. Efficiency: G1-G2

 

1. Model No: K61-004
2. H×W×D (mm): 594*289*15
3. Air Flow (m³/h): 1200
4. Media Area flow (m²): 0.19
5. Velocity (m/s): 2.00
6. Efficiency: G1-G2

 

Application:

• Multistage Filtration System Prefilters

• Air Conditioning System Prefilters

 

Metal Mesh Air Filter:

Features:

• Stainless Steel Wave / Aluminum Wave Media

• GI / Aluminum / SUS Frame

• Faceguard: Square Mesh / SUS Mesh / Grid Mesh Faceguard

• 10~50 mm Optional Thickness

• 300℃ Maximum Temperature

• 100% Maximum Humidity

Metal Mesh Air Filter for Clean Room

Specifications:

1. Model No: K514-001
2. H×W×D (mm): 287*287*10
3. Air Flow (m³/h): 800
4. Media Area Flow (m²): 0.17
5. Velocity (m/s): 2.54

 

1. Model No: K514-002
2. H×W×D (mm): 592*287*10
3. Air Flow (m³/h): 1600
4. Media Area Flow (m²): 0.34
5. Velocity (m/s): 2.54

1. Model No: K514-003
2. H×W×D (mm): 592*592*10
3. Air Flow (m³/h): 3200
4. Media Area Flow (m²): 0.70
5. Velocity (m/s): 2.54

 

1. Model No: K514-006
2. H×W×D (mm): 592*592*15
3. Air Flow (m³/h): 3200
4. Media Area Flow (m²): 1.05
5. Velocity (m/s): 2.54

 

Applications:

• High Humidity Resistance Filtration

• Central Air-Conditioning Range Hood

• Special Ventilation of Alkali and Acid

 

How are Various Pleated Clean Room Filters Classified?

Pleated Clean Room Filters are made of polyester, cotton, or paper sheets which are given several folds for increasing the surface area.

This greater surface area allows more particles to get trapped in these Clean Room Filters. They can be also be installed in the portable and mobile cleanroom.

 

Box Type Clean Room Filters:

Features:

• F5 / F6 / F7 / F8 / F9 Efficiency

• Synthetic Fiber Media

• GI / Aluminum Frame

• 96~292 mm Optional Thickness Range

• 50℃ Maximum Temperature

• 100% Maximum Humidity

Box Type Clean Room Filters

Specifications:

1. Model No: K45-001
2. H×W×D (mm): 592*287*150
3. Air Flow (m³/h): 800
4. Media Area Flow (m²): 1.10
5. Velocity (m/s): 1.31

 

1. Model No: K45-002
2. H×W×D (mm): 592*490*150
3. Air Flow (m³/h): 1200
4. Media Area Flow (m²): 1.89
5. Velocity (m/s): 1.15

 

1. Model No: K45-003
2. H×W×D (mm): 592*592*150
3. Air Flow (m³/h): 1500
4. Media Area Flow (m²): 2.28
5. Velocity (m/s): 1.18

 

1. Model No: K45-004
2. H×W×D (mm): 592*287*220
3. Air Flow (m³/h): 1050
4. Media Area Flow (m²): 1.63
5. Velocity (m/s): 1.72

Applications:

• Precision Instrument Making

• Food Processing

• Electronics Manufacturing

Box Type Clean Room Filter Applications

What are the Types of Pocket Clean Room Filters?

Pocket Clean Room Filters help in removing dust from the surrounding air.

In these filters, media pieces are joined together for forming pockets increasing their dust holding capacity.

The different types of Pocket Clean Room Filters are:

 

Synthetic Fiber Pocket Medium Clean Room Filters:

• F5 / F6 / F7 / F8 / F9 are the efficiency options

• Synthetic Fiber Media

• Sewing Bag / Ultrasonic Bag Pocket Type Plastic: 25, GI / Aluminum: 21, 25, 46; Thickness Options

• 50℃ Maximum Temperature

• 100% Maximum Humidity

Synthetic Fiber Pocket Medium Clean Room Filter

Specifications:

1. Model No: KP8-001
2. H×W×D (mm): 287*287*381
3. Air Flow (m³/h): 600
4. Media Area Flow (m²): 0.89
5. Velocity (m/s): 2.02
6. Pocket Numbers: 3

 

1. Model No: KP8-002
2. H×W×D (mm): 592*592*381
3. Air Flow (m³/h): 2050
4. Media Area Flow (m²): 3.18
5. Velocity (m/s): 1.62
6. Pocket Numbers: 6

 

1. Model No: KP8-003
2. H×W×D (mm): 287*592*500
3. Air Flow (m³/h): 1350
4. Media Area Flow (m²): 2.10
5. Velocity (m/s): 2.21
6. Pocket Numbers: 3

 

1. Model No: KP8-004
2. H×W×D (mm): 287*592*500
3. Air Flow (m³/h): 1750
4. Media Area Flow (m²): 2.68
5. Velocity (m/s): 2.86
6. Pocket Numbers: 4

 

Applications:

• Air Conditioning System

• Ventilation System

• Precision Instruments Manufacturing Plants

• Pharmaceutical cleanroom

• Electronics Factory

 

Glass Fiber Pocket Clean Room Filters:

Features:

• F5 / F6 / F7 / F8 Efficiency Options

• Glass Fiber Media is Used

• Sewing Bag Pocket Type

• Plastic: 25; GI / Aluminum: 21, 25, 46 Thickness Options

• 21 / 25mm Optional Thickness

• 50℃ Maximum Temperature

• 100% Maximum Humidity

 

Specifications:

1. Model No: KP9-001
2. H×W×D (mm): 287*592*381
3. Air Flow (m³/h): 750
4. Media Area Flow (m²): 1.6
5. Velocity (m/s): 1.23
6. Pocket Numbers :3

 

1. Model No: KP9-003
2. H×W×D (mm): 287*592*600
3. Air Flow (m³/h): 1200
4. Media Area Flow (m²): 2.5
5. Velocity (m/s): 1.96
6. Pocket Numbers: 3

 

1. Model No: KP9-005
2. H×W×D (mm): 490*592*500
3. Air Flow (m³/h): 1900
4. Media Area Flow (m²): 4.1
5. Velocity (m/s): 1.82
6. Pocket Numbers: 6

 

1. Model No: KP9-007
2. H×W×D (mm): 592*592*381
3. Air Flow (m³/h): 1500
4. Media Area Flow (m²): 3.2
5. Velocity (m/s): 1.19
6. Pocket Numbers: 6

 

Applications:

• Ventilation Air Conditioning System

• Fire Certification Company

 

How are Different Carbon Clean Room Filters Categorised?

Carbon Clean Room Filters are furnace filters that decrease the intensity of unwanted odor in the sterile room air.

The specialty of these filters is the use of activated carbon in their mode of action. The different types of Carbon Clean Room Filters are:

 

Activated Carbon V-Bank Clean Room Filters:

Features:

• Carbon Granule / Activated Carbon Cotton Plus Carbon Granule Media

• Galvanized Steel/ Plastic / Aluminum Sheet Frame

• Pu 2-Component Polyurethane Sealant

• EPD / MEVA Gasket

• Hot Melt Bead Separator

• 292 / 400mm Thickness Options

• 2V / 3V / 4V / 5V / 6V Optional Bank Numbers

• 70℃ Maximum Temperature

• 100% Maximum Humidity

Carbon Clean Room Filter

Specifications:

1. Model No: KV-B-001
2. H×W×D (mm): 287*287*292
3. Air Flow (m³/h): 750
4. Media Area Flow (m²): 4.58
5. Velocity (m/s): 2.53
6. Bank No:2V

 

1. Model No: KV-B-003
2. H×W×D (mm): 592*287*292
3. Air Flow (m³/h): 1600
4. Media Area Flow (m²): 9.91
5. Velocity (m/s): 2.62
6. Bank No: 2V

 

1. Model No: KV-B-006
2. H×W×D (mm): 592*490*292
3. Air Flow (m³/h): 2400
4. Media Area Flow (m²): 14.87
5. Velocity (m/s): 2.30
6. Bank No :4V

 

1. Model No: KV-B-007
2. H×W×D (mm): 284*592*292
3. Air Flow (m³/h): 1650
4. Media Area Flow (m²): 9.16
5. Velocity (m/s): 2.70
6. Bank No: 4V

 

Applications:

• Laboratory

• Pharmacy

• Food Processing

• Hospital Cleanroom

Carbon Clean Room Filter Applications

Activated Carbon Pleated Clean Room Filters:

Features:

• Activated Carbon Fiber Media

• GI / Aluminum / Cardboard Frame

• 17~96 mm Optional Thickness

• Universal Glue or White Latex Sealant

• >70% Odor Removal Rate

• 50℃ Maximum Temperature Except for Cardboard

• 100% Maximum Humidity Except for Cardboard

 

Specifications:

1. Model No: K41-C-001
2. H×W×D (mm): 594*289*21
3. Air Flow (m³/h): 350
4. Media Area Flow (m²): 0.28
5. Velocity (m/s): 0.57

1. Model No: K41-C-002
2. H×W×D (mm): 594*492*21
3. Air Flow (m³/h): 600
4. Media Area Flow (m²): 0.48
5. Velocity (m/s): 0.57

 

1. Model No: K41-C-003
2. H×W×D (mm): 594*594*21
3. Air Flow (m³/h): 750
4. Media Area Flow (m²): 0.58
5. Velocity (m/s): 0.59

 

1. Model No: K41-C-004
2. H×W×D (mm): 594*289*46
3. Air Flow (m³/h): 500
4. Media Area Flow (m²): 0.4
5. Velocity (m/s): 0.81

 

Applications:

• Airport

• Electronic Factory

• Sewage Treatment

• Nuclear Power Plant

• Central Air Conditioning

What are the Specifications of Various Separator Clean Room Filters?

The separator Clean Room Filters have fine glass fiber papers having high density. Aluminum foil is used to add separation after folding this paper in separator Clean Room Filters.

Special aluminum foil is used that is pleated with a machine and is sealed from all four sides by a specific interface agent.

This makes sure that the filtration process in these Clean Room Filters takes place in an airtight environment.

 

Large Airflow Separator Clean Room Filters:

Features:

• H13 / H14 Efficiency

• Micro Glass Fiber Media

• GI / Aluminum/ MDF / SUS Frame

• Pu 2-Component Polyurethane Sealant

• EVA / Pu Endless Gasket / EPDM

• 035mm Aluminum Foil / 120g/M² Offset Paper Separator

• 80 ~ 292mm Optional Thickness

• 70℃ ~ 150℃ Maximum Temperature

• 100% Maximum Humidity

Large Airflow Separator Clean Room Filter

Specifications:

1. Model No: K56-A-002
2. H×W×D (mm): 610*610*120
3. Air Flow (m³/h): 1150
4. Media Area Flow (m²): 10.81
5. Velocity (m/s): 0.86

 

1. Model No: K56-A-007
2. H×W×D (mm): 305*610*150
3. Air Flow (m³/h): 750
4. Media Area Flow (m²): 7.21
5. Velocity (m/s): 1.12

 

1. Model No: K56-A-009
2. H×W×D (mm): 610*610*150
3. Air Flow (m³/h): 1500
4. Media Area Flow (m²): 14.71
5. Velocity (m/s): 1.12

 

1. Model No: K56-A-011
2. H×W×D (mm): 610*1220*150
3. Air Flow (m³/h): 3000
4. Media Area Flow (m²): 29.44
5. Velocity (m/s): 1.12

 

Applications:

• Hospital Cleanroom

• Pharmaceutical Room

• Optical Fiber Equipment

• Laboratory

• Food Processing Industry

 

Separator Clean Room Filters (Sub-HEPA/Medium Filter):

Features:

• F5 / F6 / F7 / F8 / F9 / H10 Efficiency Options

• Micro Glass Fiber Media

• GI / Aluminum / MDF / SUS Frame

• Pu 2-Component Polyurethane Sealant

• EVA / EPDM / Pu Endless Gasket

• 035mm Aluminum Foil / 120g/m² Offset Paper Separator

• 80 ~ 292mm Optional Thickness

• 70℃ ~ 150℃ Maximum Temperature

• 100% Maximum Humidity

 

Specifications:

1. Model No: K56-B-001
2. H×W×D (mm): 320*320*150
3. Air Flow (m³/h): 400
4. Media Area Flow (m²): 2.59
5. Velocity (m/s): 1.09

 

1. Model No: K56-B-002
2. H×W×D (mm): 484*484*150
3. Air Flow (m³/h): 950
4. Media Area Flow (m²): 6.00
5. Velocity (m/s): 1.13

 

1. Model No: K56-B-003
2. H×W×D (mm): 630*630*150
3. Air Flow (m³/h): 1600
4. Media Area Flow (m²): 9.59
5. Velocity (m/s): 1.12

 

1. Model No: K56-B-004
2. H×W×D (mm): 610*1220*150
3. Air Flow (m³/h): 3000
4. Media Area Flow (m²): 19.17
5. Velocity (m/s): 1.12

 

Applications:

• Integrated Air Supply System

• Central Air Conditioning

Micro Glass Fiber Clean Room Filter

What is the Classification of Mini Pleat Clean Room Filters?

Mini-pleat Clean Room Filters refer to a HEPA filter box that can remove the smallest particles even.

They come with the least airflow restriction and traps both small and large particles.

Gel Type Mini-Pleat Clean Room Filters:

Features:

• H13 / H14 / U15 / U16 / U17 Efficiency Options

• Micro Glass Fiber Media

• Extruded Aluminum Frame

• Pu 2-Component Polyurethane Sealant

• Gel Jelly Glue Gasket

• Hot Melt Bead Separator

• 69 / 81 / 90 / 93 / 104 / 117mm Thickness Options

• 70℃ Maximum Temperature

• 100% Maximum Humidity

Mini-Pleat Clean Room Filter

Specifications:

1. Model No: K69-001
2. H×W×D (mm): 346*346*69
3. Air Flow (m³/h): 300
4. Media Area Flow (m²): 2.80
5. Velocity (m/s): 0.75

 

1. Model No: K69-003
2. H×W×D (mm): 636*636*69
3. Air Flow (m³/h): 1000
4. Media Area Flow (m²): 10.00
5. Velocity (m/s): 0.75

 

1. Model No: K69-006
2. H×W×D (mm): 636*1246*69
3. Air Flow (m³/h): 2000
4. Media Area Flow (m²): 19.68
5. Velocity (m/s): 0.75

 

1. Model No: K69-009
2. H×W×D (mm): 636*636*90
3. Air Flow (m³/h): 1500
4. Media Area Flow (m²): 15.77
5. Velocity (m/s): 1.12

 

Applications:

• Terminal Filtration

 

Knife-Edge Mini-Pleat Clean Room Filters:

Features:

• H13 / H14 / U15 / U16 / U17 Efficiency Options

• Micro Glass Fiber Media

• Extruded Aluminum Frame

• Pu 2-Component Polyurethane Sealant

• Hot Melt Bead Separator

• 88 / 110 mm Optional Thickness

• 70℃ Maximum Temperature

• 100% Maximum Humidity

Knife-Edge Mini-Pleat Clean Room Filter

Specifications:

1. Model No: K67-001
2. H×W×D (mm): 320*320*110
3. Air Flow (m³/h): 400
4. Media Area Flow (m²): 4.0
5. Velocity (m/s): 1.09

 

1. Model No: K67-002
2. H×W×D (mm): 305*610*110
3. Air Flow (m³/h): 690
4. Media Area Flow (m²): 7.1
5. Velocity (m/s): 1.03

 

1. Model No: K67-003
2. H×W×D (mm): 484*484*110
3. Air Flow (m³/h): 880
4. Media Area Flow (m²): 9.1
5. Velocity (m/s): 1.04

 

1. Model No: K67-004
2. H×W×D (mm): 305*915*110
3. Air Flow (m³/h): 1020
4. Media Area Flow (m²): 10.5
5. Velocity (m/s): 1.02

 

Applications:

• Biological Factory

• Pharmaceutical Factory

• Food Processing Factory

What are the Features of Different V-Bank Clean Room Filters?

V bank Clean Room Filters have a much stable performance than any usual primary filter. The design of V-bank filters offers more surface area for filtration, reduces pressure drop, and removes maximum particles.

V-Bank Filter in Metal Frame:

Features:

• H13 / H14 Efficiency

• Micro Glass Fiber Media

• GI / Aluminum / SUS Frame

• Pu 2-Component Polyurethane Sealant

• EPDM / EVA/ Pu Endless Gasket

• Hot Melt Bead Separator

• 220 ~ 305mm Optional Thickness

• 70℃ Maximum Temperature

• 100% Maximum Humidity

V-Bank Clean Room Filters Applications

Specifications:

1. Model No: KV-A-001
2. H×W×D (mm): 289*289*292
3. Air Flow (m³/h): 500
4. Media Area Flow (m²): 5.50
5. Velocity (m/s): 1.66
6. Media (Pcs): 4

1. Model No: KV-A-002
2. H×W×D (mm): 289*594*292
3. Air Flow (m³/h): 900
4. Media Area Flow (m²): 8.23
5. Velocity (m/s): 1.46
6. Media (Pcs): 6

 

1. Model No: KV-A-003
2. H×W×D (mm): 594*594*292
3. Air Flow (m³/h): 1800
4. Media Area Flow (m²): 16.50
5. Velocity (m/s): 1.42
6. Media (Pcs): 6

 

1. Model No: KV-A-004
2. H×W×D (mm): 289*594*292
3. Air Flow (m³/h): 1200
4. Media Area Flow (m²): 10.97
5. Velocity (m/s): 1.94
6. Media (Pcs): 8

 

Applications:

• Semiconductor Cleanroom

• Food Processing

• Pharmaceutical Area

 

How are High-Temperature Clean Room Filters Categorised?

High-Temperature Clean Room Filters are efficient in maintaining high air filtration quality even under extreme high-temperature conditions.

 

High-Temperature Filter:

Features:

• High Heat Resistance

• H13 / H14 Efficiency

• Micro Glass Fiber Media

• ≥260℃ Stainless Steel Frame

• Ceramic Glue(350℃), Red Silica Gel(260℃) Sealant

• Glass Fiber Rope(350℃), Silicon Gel Plate(260℃) Gasket

• 035mm Aluminum Foil Separator

• 80 ~ 292mm Optional Thickness

• 260℃/350℃ Maximum Temperature

• 100% (Imported Glass Fiber) Maximum Humidity

Different Types of High Temperature Clean Room Filters

Specifications:

1. Model No: K84-002
2. H×W×D (mm): 610*610*120
3. Air Flow (m³/h): 750
4. Media Area Flow (m²): 4.41
5. Velocity (m/s): 0.53
6. Maximum Temperature: 260℃

 

1. Model No: K84-007
2. H×W×D (mm): 305*610*150
3. Air Flow (m³/h): 500
4. Media Area Flow (m²): 4.70
5. Velocity (m/s): 0.75
6. Maximum Temperature: 260℃

 

1. Model No: K84-009
2. H×W×D (mm): 610*610*150
3. Air Flow (m³/h): 1000
4. Media Area Flow (m²): 9.95
5. Velocity (m/s): 0.75
6. Maximum Temperature: 260℃

 

1. Model No: K84-011
2. H×W×D (mm): 610*1220*150
3. Air Flow (m³/h): 2000
4. Media Area flow (m²): 19.17
5. Velocity (m/s): 0.75
6. Maximum Temperature: 260℃

 

Applications:

• Semiconductor Manufacturing 

• Food Processing

• Chip Production

High Temperature Clean Room Filters Applications

What are the Properties of Electrostatic Clean Room Filters?

Electrostatic Clean Room Filters help in removing small-sized particles (0.01 microns in size).

It is purification equipment like a cleanroom HEPA filter that cleans the indoor air and functions as an industrial electrostatic precipitator.

 

Electrostatic Clean Room Filters:

Features:

• MERV15 (ASHRAE52.2) / F8(EN779) Average Efficiency

• >90% PM2.5 Removal Efficiency

• >90% Microbes Removal Efficiency

• Noxious Gas Removal Including Gases like Benzene, Formaldehyde, and TVOC.

• Green Environmental Protection

 

Standard Technology Parameters:

KLC-EST Single Ion Type:

1. Size (Mm): 370X610X180
2. Number of Ion Boxes: 1
3. Input Voltage/Current (V/A): 220/0.18
4. Output Voltage/Current (KV/Ma): 6.2/3.2
5. Power (W): 17
6. Efficiency (EN779): F8
7. Initial Resistance (Pa): 20
8. Rated Air Volume (M³/H): 1700
9. Weight (Kg): 12
10. Optional Initial Effect (G4) Filter: 370x610x226
11. Optional UV Lamp: 370x610x220
12. Input Power (PH/V/Hz): 1/220/50

 

KLC-EST Double Ion Type:

1. Size (Mm): 680X610X180
2. Number of Ion Boxes: 2
3. Input Voltage/Current (V/A): 220/0.21
4. Output Voltage/Current (KV/Ma): 6.2/3.2
5. Power (W): 31
6. Efficiency (EN779): F8
7. Initial Resistance (Pa): 20
8. Rated Air Volume (M³/H): 3400
9. Weight (Kg): 18
10. Optional Initial Effect (G4) Filter: 680x610x226
11. Optional UV Lamp: 680x610x220
12. Input Power (PH/V/Hz): 1/220/50

 

How to Install Clean Room Filters?

For installing Clean Room Filters you need to follow the given points:

1. Select the appropriate installation site, get it cleaned, and keep the helping equipment in your reach.
2. Unpack your delivery carefully and keep the product aside.
3. Take the measurements and mark the same on the installation area.
4. Consult the user manual, drill the necessary holes, set up the wiring, fit in the filter, and secure.

Clean Room HEPA Filter Installation

Some Additional Tips to Follow:

• Make sure to mount the Clean Room Filters on a steel surface having zinc or tin electroplating on it. This surface must be smooth and in an unpainted condition.

• Use penetration tubes for passing cables through the mounting surface and the base of the filter for providing a complete RF seal for preventing bacterial entry through cleanroom sliding doors.

• Make sure that the cable entry sizes and the standard filter terminal compartment are compatible for the installation.

 

What are the Maintenance Instructions for Clean Room Filters?

For the maintenance of your Clean Room Filters follow these instructions:

 

Keep a Daily Record:

This will help you keep a check on the performance of your filter. As a result, it will be easy for you to detect problems on time.

Solve Rising Problems Immediately:

Solving problems as soon as they are figured out is the best approach to save your filter from bigger damage.

Replace Damaged Parts:

If damaged parts remain in use, they cause more mechanical damage ultimately destroying the inside of the filter.

Test Occasionally:

Regular tests help you analyze the performance of your filter. You can compare it with the standard performances and figure out which parts need to be replaced.

Clean Regularly:

Cleaning your filter regularly is good to avoid the build-up of dirt. Dirt accumulation interrupts the performance and efficiency of the filter.

Use Specific Cleaning Agents Only:

Using the right cleaning agent is very important for the life and performance of your filter. So only use the compatible cleaning agent with your filter to increase its life, efficiency, durability, and performance.

Maintenance of Clean Room Filter

What are the Problems Related to Clean Room Filters?

The major problems related to Clean Room Filters are listed below:

 

Build Up of Dirt and Dust:

When the cleanliness of the Clean Room Filters is neglected for a long time, dirt and dust start accumulating in them ultimately hindering their performance.

 

Mechanical Damage to the Filter:

In case the damaged filter parts are not replaced on time, they end up damaging the inside of the filter mechanically.

This affects the performance of your Clean Room Filters. As a result, bacteria may pass through your cleanroom door.

 

Reduced Performance and Speed:

Accumulation of dust and damage of filter components significantly contributes to a reduction in the performance and speed of the filter.

 

Insufficient Power Supply:

This might be due to the breakage of the wires carrying the power supply to the filter. So make sure that the wires are properly plugged in and crack-free for proper power supply.

 

Extra Workload:

Also, you must ensure that you are not putting an extra burden on your filter.

Select a suitable filter size that can meet your work demands whenever choosing the right filter for your application.

 

Conclusion.

Clean Room Filters can be a great help for controlling the entry of contaminants into the cleanroom.

They help maintain high hygienic standards of the cleanroom environment. As a result, there will be no interruption in the processes being carried out in your cleanroom.

The only thing is to keep your Clean Room Filters clean and well-maintained to ensure their high performance, durability, and efficiency. Always take care of their maintenance for ensuring maximum results of your cleanroom processes.

ISO Approved Clean Room Filters