Clean Room Ceiling Tiles Manufacturer

Sunnyda Clean Room Ceiling Tile

The Complete FAQs Guide to Clean Room Ceiling Tiles

Just like any other type of building, you still have to consider getting yourself the best clean room ceiling tiles. These tiles are vital to keeping the clean room working as expected. Probably this is the first time you are coming across the term clean room ceiling tiles and you are wondering what they are all about. Do not worry as we take an in-depth look through various questions you might have in mind.

What Are Clean Room Ceiling Tiles?

Figure 1 A Sample Clean Room Ceiling Tile

The name gives it away. These are simply ceiling tiles meant for a clean room. Because of such a reason, these ceiling tiles have to be made to adhere to the various standards a clean room might need overall. Keep in mind that clean rooms have to be kept looking clean overall. As such, the ceiling tiles also have to keep the contaminants from getting into the clean room.

You are likely to come across different types of clean room ceiling tiles in the market, depending on the manufacturer. What is important is that you always understand what each clean room tile type can do for you. Not all of them will be great for your clean room class.

If it seems like picking the right clean room ceiling will be tough for you, consulting with a clean room tile manufacturer should be your next step. Sunnyda is here to help you make that decision easy. We have handled various clean room ceiling tiles before and you should be in great hands when looking for your next clean room ceiling tiles.

Do forget that you can get many deals on such clean room products when you engage the right manufacturer.

What is the Composition of Clean Room Ceiling Tiles?

The clean room ceiling tiles will have the same composition as that of a clean room wall panel. This is because they have to do the same job too. Here are the parts that make up clean room ceiling tiles.

Top surface of the clean room ceiling tiles

Top surface plates or skin

The top surface plates are vital as they provide the right structural integrity that the ceiling needs to work well. They also act as protection for the core materials inside the ceiling tiles. As such, you have to make sure the surface plates are made of the best materials.

Some of the options as the best materials include stainless steel, FRP, polyvinyl chloride, high-pressure laminates, painted steel, and so much more. All these materials are known for being great in terms of delivering quality performance for a cleanroom.

Most common clean rooms would work great with aluminum and stainless steel. These materials do not easily corrode, scratch, or buckle. As such, they can be used for a long time while at the same time giving you the best performance overall.

Core material

The core materials also play an important role in ensuring the ceiling tiles can work as suggested. The common options as panel cores include EPS or expanded polystyrene, gypsum, mineral wool, aluminum honeycomb, and many others.

The choice will depend on your applications. A good example is when you want to block the sounds and keep the clean room quiet, using cleaning room ceiling tiles with mineral wool or rockwool as the core material is highly recommended. So, always ask for more information first before settling on one material.

What Materials Are Used to Make Clean Room Ceiling Tiles?

Figure 2 Mechanisms for Holding Cleaning Room Ceiling Tiles

The materials are quite many. It comes down to what the manufacturer can offer. Some of the common options are mentioned below.

Aluminum

Aluminum is a top choice for most people since it is lightweight. Being lightweight means that you can have a lightweight ceiling. It is vital for the ceiling tiles to be lightweight, but at the same time strong to handle the clean room applications. That is what you get with aluminum material.

Stainless steel

If you want more strength, then stainless steel can do the trick. It is even hard to scratch and will not corrode easily. Even if it might be slightly heavier, it will still be great at ensuring you get the best performance generally in terms of durability.

PVC

Budget buyers can also get the best clean room ceiling tiles too. They can opt for the PVC type. It might be an affordable option, but it will still deliver the best performance that you need for clean room ceiling tiles. It might be mostly good for lower-level clean room classes.

The other options as materials include HPL and fiberglass reinforced plastic.

The worker is installing the clean room ceiling tiles

How are Clean Room Ceiling Tiles Installed?

The installation process is mostly done by professionals with the experience of installing clean room ceiling tiles. They will start by setting up the frame unto which the tiles will be installed. The frames are mostly made of aluminum or stainless steel material.

The frames will vary in size as they are always customized to suit a specific clean room. It is why you are encouraged to specify your clean room size by the manufacturer to ensure you end up with the right clean room ceiling tiles.

Once the frame is ready, what follows next is the installation of the cleanroom ceiling tiles into their positions. The tiles have to be sealed properly so that the contaminants do not have a space to get into the cleanroom.

In most cases, you may have to include provisions for the fan filter units on the ceiling tiles. This is something that would have been considered during the design stage.

If you have no idea where to start when looking to install clean room ceiling tiles, talk to Sunnyda. The company can organize for the design, delivery, and installation of the clean room ceiling tiles.

stainless steel clean room ceiling tiles

Stainless Steel vs. Painted Steel for Clean Room Ceiling Tiles. Which is Better?

As suggested earlier, the chances are you are likely to come across options such as stainless steel and painted steel when looking for clean room ceiling tiles. Since they are both steel, it might be confusing to some people who are not sure if the material they are picking will be good for their project or not.

Starting with stainless steel, we find that this material is corrosion-resistant. This is a feature anyone who wants to set up a clean room would want. The material can also stand up to different cleaning chemicals that you might use to ensure the clean room stays clean. Also, you could use this type of material in different environments of varying pH levels. This is because the material can handle them all.

Stainless steel is also known for holding up its looks for many years and it also complies with various food-grade requirements. This makes it a top choice for most people handling such clean room applications. However, it will be expensive compared to painted steel. Also, it can be quite heavy.

Painted steel is what most people consider when they are on a budget. This is because the metal is cheap, but still offers good strength overall.

Several people have complained about it rusting after a few years and it does not match up to the food-grade requirements. You may have to repaint such ceiling tiles after every few years to keep them compliant with your clean room requirements.

Can You Walk on Clean Room Ceiling Tiles?

Figure 3 Clean Room Ceiling Tiles with Lighting Fixtures

It will depend on the type of clean room ceiling tiles set up in the clean room. Keep in mind that not all clean room ceiling tiles are the same. Well, manufacturers make it possible to get walkable ceilings too at this point. It is because of the many benefits associated with such clean room ceiling tiles that you would get many people going for them.

Having walkable clean room ceiling tiles can go a long way in minimizing the need for adding catwalks in areas where you could set up equipment. Also, such ceilings make it easier to perform maintenance to the fan filter units that might be set up on the clean room ceiling.

The walkable clean room ceiling will also minimize the installation time as you mostly focus on the ceiling tiles without including the catwalks.

Different Materials for Clean Room Ceiling Tiles

What are the Most Common Core Materials for Clean Room Ceiling Tiles?

The core materials in clean room ceiling tiles determine how good the tiles would be good for certain applications. Below are some of the options you get on the market as clean room ceiling tiles core materials.

• Aluminum honeycomb

• EPS

• Rockwool

• PU

• MGO

The list can go on for long. So, always inquire from the manufacturer to see which materials are available and which you should consider buying.

Some of the core materials would be better at certain applications than others are. A good example is that when you need more strength, you should go for the XPS core material. However, if you need more thermal insulation, you go for the EPS core material. Also, XPS has the best resistance to mold growth and moisture retention. As such, you would end up maintaining your clean room better if it is set up in a wet environment.

If you are seeking the best fire protection, rockwool should be your choice. This type of material does not burn easily, so it should keep your clean room in the best condition too in case of a fire. However, rockwool thermal conductivity is not the best, but people go for the PIR core material if they want more conductivity. As you can see, each of the core material would have specific areas where they can work the best.

Are Clean Room Ceiling Tiles Combustible?

For the most part, they are not combustible. This is because of how they are built. Even if the ceiling tiles catch on fire, they will not burn as fast as you would get with some normal panels in the market. Thanks to such a feature, the clean room ceiling tiles can keep the contents in the clean room safe for hours before help arrives.

One thing to keep in mind that the clean room ceiling tiles would be made of different materials. Some materials may not hold up to fire as good as others would do. So, it is best to do more research to see which materials would work best for your scenario.

As much as we say that clean room ceiling tiles are not easily combustible, you should not go around lighting them on fire. Always do the safe thing and keep your clean room working great just as you would want.

Modular AHU unit

Can Clean Room Ceiling Tiles Hold the AHU units?

Yes. That is one thing you never have to worry so much about when setting up clean room ceiling tiles. Well, it also depends on where you get the ceiling tiles. Make sure that the manufacturer allows for the setting up of AHU units on the ceiling tiles. This will help ensure that they are strong enough to hold additional weight without crumbling. The best part is that the AHU units are mostly placed on the frame rather than on the ceiling tiles directly. This should help take away the strain on the clean room ceiling tiles to keep them strong for many years.

When setting up the AHU units, make sure they are done according to plan. The clean room needs proper ventilation and air filtration to work as desired. The placement of AHU units should be part of the design process so that you can end up with something that works great just as you had hoped for.

Also, hire professionals to do the job. You do not want the AHU units to be the source of contaminations rather than preventing them.

Install Clean Room Ceiling Tiles with detailed drawing and instructions

Does Sunnyda Offer Clean Ceiling Tiles Installation?

Yes. Sunnyda is committed to helping you get the best clean room ceiling tiles. This also means the installation of ceiling tiles. It will not be of much help if you cannot set up the clean room ceiling tiles correctly as they are supposed to be.

Sunnyda can deliver the clean room ceiling tiles and install them for you in different parts of the world. Just make sure that your location is correctly indicated when placing the order and request for installation too.

Clean room ceiling tiles might not be hard to install, but they require clean room contractors. That is something Sunnyda can provide you with at the moment. The company will send its team to your location ensuring that you get the best service ever when it comes to ending up with the best clean room ceiling tiles.

Do not worry so much about the cost of installation. Just as the cost of clean room ceiling tiles from Sunnyda are within the affordable range, the installation is also affordable. Talk to the support team to get an idea of how much you would be spending on the clean room ceiling tiles installation.

As for the installation period, it will not take too long. Most people find that it takes only a few days and you are ready to use the clean room. Of course, the duration largely depends on the size of the industrial clean room. Some might be done faster while others might take longer.

Flat clean room ceiling tiles with LED lights

Are the Clean Room Ceiling Tiles ISO Certified?

Yes. The clean room ceiling tiles have to be ISO-certified if they are to be used in a clean room. Keep in mind that the clean rooms are evaluated based on the ISO standards. These standards are what leads to having clean room classes such as ISO 1, ISO 2, and so much more. It is why you have to get the right clean room ceiling tiles that can meet the suitability of these classes.

The facility where the clean room ceiling tiles are manufactured also have to be ISO-certified. This is to ensure you always end up with the best finished product. That is something Sunnyda can help you see when you get yourself clean room ceiling tiles from the brand.

There is no doubt seeing ISO certification on a product will make you feel it was worth buying. However, make sure that it is actually ISO-certified. This can be done through proper research on the product to ensure it meets the standards to be ISO-certified.

How Long Will the Clean Room Ceiling Tiles Last?

The clean room ceiling tiles can last for decades. It is all about the materials used to make the ceiling tiles and how well you care for them. A good example is when you have clean room ceiling tiles made of stainless steel. Such a material will give you the best durability as steel is not likely to corrode or get damaged by the cleaning solutions. That cannot be said for some other types of materials. So, take your time to compare what each material can offer before making up your mind.

You should also consider doing proper maintenance if you want the clean room ceiling tiles to last longer. The best would be using the manual the manufacturer provides on clean room cleaning. Such a guide will tell you the solutions you can use for keeping the clean room ceiling tiles in the best condition always.

In case you notice there is damage during installation, let the contractor know about it. Some damages happen during transportation. You would not want the ceiling tiles installed with such damages are they would lead to improper functioning of the clean room. So, make sure you take note of such defects and have the tiles replaced as soon as possible.

Modern clean room ceiling tiles

Can the Clean Room Ceiling Tiles offer Soundproofing Features?

Yes. The clean room ceiling tiles can also help to keep the noise in the clean room down. There is no doubt you would want to ensure that the clean room is a quiet place for your staff to work. That will be possible when you get yourself the right ceiling tiles.

Not all ceiling tiles will have the best soundproofing features. It is for this reason you would want to get yourself ceiling tiles meant to deliver on the best soundproofing performance generally.

Soundproofing largely depends on the core materials of the clean room ceiling tiles. A good option for soundproofing is rockwool. Rockwool material works by breaking down the sound from outside so that it cannot go past the inner plate. As such, you end up with a quieter clean room overall.

Rockwool is not just good at keeping the sound out, but also the flames. This is because the material is fire resistant. There have been cases where the material could withstand fires up to 4 hours. That is quite impressive for ceiling tiles.

Layouts for clean room ceiling tiles

What is the Size of Clean Room Ceiling Tiles?

Anyone who is in the market for clean room ceiling tiles would wonder what is the right size? The size largely depends on the client. There can be standard sizes from a manufacturer, but most of the time the clients might want tiles customized to their needs. If you do not mind the existing sizes, you can go ahead and get them for yourself right away. However, if you want something custom, Sunnyda can be a great place to start looking for your next clean room ceiling tiles.

Test and maintain clean room ceiling tiles

How Do You Maintain the Cleanroom Ceiling Tiles?

The maintenance of clean room ceiling tiles is mostly based on how well you clean the tiles. Not much maintenance is needed as you can see. What is important is that you take your time to clean the ceiling tiles as recommended by the manufacturer.

Most clean room ceiling tiles would be cleaned weekly or monthly. They do not require daily cleaning unless something happens that warrants the need for urgent cleaning.

When cleaning, go for the recommended clean room cleaners. Such would have all the important cleaning capabilities to ensure the clean room can stay clean always while at the same time not erode the protective layer of the clean room ceiling tiles.

There are some companies that specialize in cleaning clean rooms. It would be wise to contract such companies to help with cleaning your clean room ceiling tiles. This is because they would already have the expertise and equipment to get the job done right.

Conclusion

The best clean room ceiling tiles will be a nice way to finish off a project. The best part is that you have Sunnyda to help you complete that journey by providing reliable clean room ceiling tiles. In case you were not sure what they are all about, this guide should have all your answers. If you have more questions or orders, Sunnyda is ready to take care of you.