Clean Booth Manufacturer

Clean Booth- A Well-Research Buying Guide by Sunnyda.

A Clean Booth is a small cabin that is installed in the cleanroom for achieving extra cleanliness that is an essential requirement of that area.

Pharmaceutical clean room industries and medical clean room laboratories are two places where it is often installed.

It filters the entering dirty air in different steps and converts it into dirt-free air after trapping dust and dirt from it.

So, it is always necessary to keep the HEPA filters clean and maintained, and also their timely replacement is essential to keep their efficiency unaffected.

Its easy and simple installation is something that many users are attracted to. Moreover, it is simple to use and doesn’t demand much effort for the maintenance procedures.

Due to portability, you can move your Clean Booth anywhere without putting in minimum effort.

This guide presents the basic features, specifications, framework, applications, and benefits, so let’s dig into the details.

Clean Booth Diagram

1. What is a Clean Booth?
2. What is the Framework of the Clean Booth?
3. What are the Features of a Clean Booth?
4. What are the Specifications of a Clean Booth?
5. What are the Applications of a Clean Booth?
6. What are the Benefits of using a Clean Booth?
7. What are Two Types of Filters Present in the Clean Booth?
8. How does Filtration Take Place in the Clean Booth?
9. What do you Know About the Ceiling Grid in your Clean Booth?
10. What are the Ceiling Panels in the Clean Booth Made up of?
11. What Type of Curtains is Present in a Clean Booth?
12. How is the Electrical System of the Clean Booth?
13. What is the Necessary Safety Information you Required When using the Clean Booth?
14. How to Change the Filter in your Clean Booth?
15. How to Choose the Best Manufacturer of the Clean Booth?
16. What Things to Consider While Buying your Clean Booth?
17. What are the Safety Precautions for using your Clean Booth?
18. How to Install your Clean Booth?
19. How to Ensure Proper Extractor Functioning of your Clean Booth?
20. How to Maintain the Extractor of your Clean Booth?
21. How to Maintain your Clean Booth?
22. How to Fix the Defective Extractor of your Clean Booth?
23. How to Treat Excessive Noise from your Clean Booth?
24. How to Keep your Clean Booth Clean?
25. How to Enhance the Efficiency of your Clean Booth?
26. Conclusion.

1.   What is a Clean Booth?

A Clean Booth is a cleaning equipment that is placed in a room of average cleanliness to enhance the level of cleanliness in it.

It is made up of walls, ceilings, curtains, and filters that are special in construction so that they can collectively provide the best results.

With the help of HEPA and ULTA filters, the Clean Booth easily generates absolutely clean air throughout the cleanroom.

The strong and good quality construction makes it last longer as compared to other units. Its corrosion resistance also plays a big part in this durability.

It is also often used in research laboratories and centers where you have to maintain a neat, clean, and controlled environment that is harmless for the equipment, samples, and procedures being carried out there.

It has a compact design and the castor wheels attached to your Clean Booth enhance its easy portability.

Sunnyda Clean Booth

2. What is the Framework of the Clean Booth?

The Clean Booth is self-contained and constructed of steel, with welded gusset plates on each leg support for added strength.

The unique rafter ceiling technique allows space spans without the usage of internal legs. The entire framework is finished with an electrostatic powder coating.

3. What are the Features of a Clean Booth?

Some main features of the Clean Booth are given below:

Strength

It has a strong structure, lovely appearance, no corrosion or dust.

Fan Filter Unit

The DC centrifugal ventilator with little noise and low vibration is present. It also has changeable speed and extended service life.

Anti-Static Curtain

The curtains have good anti-static action with great transparency. They also have excellent flexibility and no aging properties are also present in them.

Lighting

Interior lighting has been installed that is designed specifically for Clean Booth use and does not produce dust.

Screen Display

The fan speed, filter pressure difference, and control cleanliness are all displayed on the primary panel at any given point in time.

Incorporated inside the touch panel are functions such as lighting, speed control, and UV light.

The graphical user interface is easy to navigate, and the operation is up-front.

Clean Booth Excellent Features Depiction

4.   What are the Specifications of a Clean Booth?

Here are some excellent specifications that your Clean Booth comes along with:

• It offers 99.99% particle efficiency.

• It has 2 non-woven pre-filters.

• 4 HEPA filters act as the main filters in it.

• The stainless steel construction is rust-resistant.

• 3 sets of DC motors act as the blower in it.

• It provides an approximate 0.45±20% air velocity.

• You will get 58 CMM air volume on average.

• The standard power consumption is 2500 VA.

5. What are the Applications of a Clean Booth?

The applications of Clean booth include the following:

• National Defense

• Electronics Plants

• Food Processing

• Pharmaceutical

• Biological

• Precision Instruments

• Chemical Plants

• Agricultural Laboratories

• Scientific Laboratories

6. What are the Benefits of using a Clean Booth?

Some of the main advantages of using the Clean Booth are explained below:

Economy

When compared to a typical civil type Clean Booth, the cost savings are significant.

Efficiency

It offers clean vertical circulation, guaranteeing the clean quality of the indoor air.

Convenience

You can avail of it in various dimensions and takes just a few hours to install and remove.

Flexibility

The bracket type permits the quantity of FFU to rise from 100 to 10,000 the level of the clean class.

7. What are Two Types of Filters Present in the Clean Booth?

The Clean Booth is mainly equipped with HEPA and ULPA filters.

HEPA (High-Efficiency Particulate Air) filters are 99.99 percent effective in trapping molecules with a diameter of 0.3 microns or more.

The ULPA (Ultra-Low Penetration Air) Filters are 99.999 percent effective in trapping molecules with a diameter of 0.12 microns.

These filters are particularly created for use in greater cleaning assembly settings.

For your convenience, they are widely used in a variety of other cleaning applications and come in a variety of sizes.

HEPA Fan Filter Unit Installed in Clean Booth

8. How does Filtration Take Place in the Clean Booth?

The filtering medium consists of very efficient small plates of microporous polyurethane, separated from one another by rigid plastic dividers that prevent the medium from growing.

This design transfers the flow of Clean Booth air filters efficiently and therefore reduces resistance.

To connect the filter to a robust metal frame, a fire retardant binder is utilized.

Then with the help of this filter, the air is made free of contaminants.

9. What do you Know About the Ceiling Grid in your Clean Booth?

The ceiling has an anodized aluminum cap and zee-shaped extruders made to match the steel frame.

The cross-sections consist of anodized tees in one inch resulting in a leak-resistant ceiling system.

10. What are the Ceiling Panels in the Clean Booth Made up of?

The ceiling panels of the Clean Booth are made of tightly packaged vinyl membrane and fiber core.

The tiles are tough, easy to clean, and provide both moisture resistance and a high degree of light reflection.

Clean Booth Ceiling

11. What Type of Curtains are Present in a Clean Booth?

A translucent solid vinyl curtain is hung to a suitable height around the perimeter of the Clean Booth to guarantee proper pressure.

Many in and out mechanisms are available to allow mobility of staff or the products. The white one-piece PVC assembly track makes it easy to attach curtains to steel frames.

Just connect the curtains to the track and zip off the continuous cover.

This streamlined, non-corrosive design provides a tight seal against the framework, which prevents contamination into the Clean Booth.

Clean Booth Vinyl Curtain

12. How is the Electrical System of the Clean Booth?

Prefabricated cable systems are supplied to quickly install and save money on cabling.

The electrical components of the Clean Booth are always connected securely and then an electrician needs the power to be supplied to only a single-point junction box.

A legged control box for HEPA filters and light fittings with individual switches for on & off makes this system fully user-friendly.

13. What is the Necessary Safety Information you Required When using the Clean Booth?

Here are some safety instructions that you must know when using the Clean Booth:

• The process of installing including the installation of electrical equipment and commissioning should only be done by qualified service experts by current IEE regulations.

• A manufacturer or supplier is in charge of appropriate and secure installation as well as operations of the Clean Booth.

• Safety measures like inlet guards should not be removed, bypassed, or made inoperative.

14. How to Change the Filter in your Clean Booth?

Changing the filter of your Clean Booth is essential for its normal operation, and comprises of the following steps:

• Eliminate the filter guard by unscrewing six head screws.

• Remove all filter fittings from the underside of the main housing assembly to unbolt the main filter.

• Reduce the filter to the level of the agitator.

• Replace the filter with a fresh and clean one.

• Re-assemble in the opposite sequence of disassembling.

15. How to Choose the Best Manufacturer of the Clean Booth?

To get the best manufacturer of the Clean Room, some important factors necessary to look for, are mentioned below:

• Make sure that the manufacturer considers quality his priority.

• Assure that you are getting a good warranty and guarantee offered.

• Check if he has multiple models available.

• Check for a variety of sizes so that you can get the one that suits you the most.

• Make sure that he provides a detailed instructional manual with it.

• Always get a person who responsibly replies to your queries.

• Go for a trusted and reputable manufacturer so that you get the best quality product.

• Always seek proper guidance about the operation, installation, and maintenance of your Clean Booth.

16. What Things to Consider While Buying your Clean Booth?

Buying a suitable Clean Room for your application, given are some things that you should prefer searching for in it:

• Strong Construction

• Long Life

• Durability

• Rust-Resistance

• Resistance To Corrosion

• Compact Design

• Easy Portability

• Advanced Features

• Easy Operation

• Space Availability

Customized Clean Booth

17. What are the Safety Precautions for using your Clean Booth?

Some safety precautions while using it are given below:

Electrical Safety

• Check for scratches and breaks on the Clean Booth supply cord. The cable must be regularly examined to ensure that it is in great form.

• Check that the correct supply voltage is available before turning it on.

• It is advised that the unit should be connected to an electricity source secured against surges that meet local standards.

• To ensure adequate, undamaged connections, inspect all plugs.

• The only operational component of the Clean Booth is an interior light bulb.

General Safety:

• Avoid usage in moist surroundings.

• Don’t use a pressure washer or steam cleaner to clean it or the extractor.

• Ear and protective gear should be used in the Clean Booth at all times.

Wear Proper PPE Before Using Clean Booth

18. How to Install your Clean Booth?

Proper installation is important and can be done in the following way.

Unpack the parcel and place it in the correct position so that it doesn’t fall. Secure the front of the Clean Booth by lifting the feet and holding it securely.

Now, take it to the actual site of installation with proper care. Finally, test the function by plugging it into the sockets of the extractor.

19. How to Ensure Proper Extractor Functioning of your Clean Booth?

To ensure the normal operation of the extractor of your Clean Booth, consider the following things:

• Make that the extractor motors are connected to the power socket in the stand.

• Turn the main switch of the Clean Booth switch to ‘1’ to activate the extractor. i.e. If not needed, turn off the extractor by twisting the principal switch of it to ‘0.’

• This switch disables both the fan and the inside light of the primary extractor.

Easy to Maintain Economical Clean Booth

20. How to Maintain the Extractor of your Clean Booth?

The primary collector drum will catch all big objects blown off or gathered and must be regularly emptied.

To clean the inner bag, remove the side clamps as indicated in the manual and then remove the drum from the cyclone portion of the extractor.

Furthermore, below the extractor filter is a plastic bag. This little bag collects all the particles from the filter. So, this bag must be emptied regularly. The major canister filter is the last component to be maintained.

This huge filter gets agitated when the green push button is activated. It will eventually become too dirty, though, limiting the efficiency of the extractor, so clean it timely.

21. How to Maintain your Clean Booth?

Keep it Tidy and Clean

Maintain the walls as tidy, clean, and dust-free. Keep your light shields clean so that the maximum amount of light is always available to your Clean Booth.

It is easy to make mistakes when it’s dark and muddy and don’t recognize them until you are outdoors in natural light so good lights are important to have in there.

Change the Filters Regularly

This helps to keep the airflow of the Clean Booth at its appropriate level.

Furthermore, insufficient ventilation means that the fog takes longer to disperse, which means the job is longer on the stand.

If the filters are blocked, it takes longer to warm up and might even fight, leading to longer functioning cycles, both impacting on the performance and its quality.

Use Clean and Sealed Doors to Stay Protected from Contaminants

It is unbelievable how much dust accumulates around doors; this is often overlooked and causes the Clean Booth to be contaminated.

Outdoor pollutants like Silicon may readily enter; the effort is well worth a simple wipe of the door screens, which will make them clean.

Perform Weekly Inspection

It is important to investigate if the motor creates a strange noise. Also, always check whether the dampers are functioning correctly or not.

A weekly test can uncover these shortcomings before they become a disaster for your entire Clean Booth.

Proper Servicing

You should conduct a smoke test annually and use the stand once a year to clean the fan blades, remove or clean the burners and remove general dust from the inner piping and equipment area.

This will assure that you will be trouble-free for the following 12 months, as long as you follow your internal processes.

Assure Clean and Dry Air Exiting from the Compressor

You don’t want moisture in the air coming from your air-fed equipment.

This may be a big expense with many consequences, so make sure that the compressor in your Clean Booth is functioning properly.

Clean Booth Maintenance

22. How to Fix the Defective Extractor of your Clean Booth?

Here are some possibilities that can make the Extractor of your Clean Booth defective and also are mentioned some possible solutions to them:

If the filters on the extractor are clogged, then look at the filter and clean or repair it as needed.

If the collection bags are overflowing, then firstly conduct a visual inspection and, if required, empty the container.

In case of the failure of the motor, make urgent contact with the technician.

If there is no electricity available, then please verify that the power supply and switch positions are correct.

23. How to Treat Excessive Noise from your Clean Booth?

Irregular or Excessive Noise Causes and Treatment

• Blockage in Air duct

Check for blockages or damage in all ductwork and air delivery systems, then as required, replace them.

• Leak in Air Delivery Ducting

Completely examine and then repair any broken clamps or hoses.

24. How to Keep your Clean Booth Clean?

To keep it clean and tidy, act upon the following suggestions:

• Remove dust from your Clean Booth

• Replace its filters regularly

• Clean its cabin

• Get rid of the moisture in it

The quickest and best technique to prevent dust from entering the Clean Booth is to close all its doors.

When you open the doors to insert anything in it, verify that it is activated and operated because the airborne pollutants are inserted into the exhaust filters.

Additional Measures

Additional strategies for keeping dust out of it include the following:

• Remove any unnecessary items from it.

• Sandpaper should never be used in it.

• Seal the wall joints, ceiling frames as well as the holes in the fire sprinkler and compressed airline.

• Secure all entry and exit doors, other doors of access, and concrete floors.

• Traffic restriction at the Clean Booth entrance and exit.

Timely Replace the Filters

While it may be tempting to buy a lower-grade filter to save money, using low-quality or unsuitable filters might lead to work finishing problems.

A good grade filter maximizes efficiency and provides appropriate diffusion, preventing airflow and turbulence incompatibility.

It is also important to replace the filters regularly. A stuck filter can throw the balance of Clean Booth off and allow overspray to collect on some exhaust fans.

A pressure differential identifies whether Clean Booth filters are blocked and should be changed.

The service personnel may identify when it is time for them to substitute by monitoring the filters using a manometer.

If it does not include a differential pressure gauge, a close maintenance plan is advised, based on the length of time spent in the Clean Booth.

Always Keep the Cabin Clean

Although your Clean Booth is properly developed, a certain amount of dirt will necessarily collect on the floor, walls, and other surfaces of it.

To avoid this, the surfaces of it must be cleaned regularly. The use of vacuum cleaners to eliminate stray dust and fibers is suitable but with proper cautionary measures.

Because flammable and fuel materials are being sucked, the engine in the vacuum might cause sparks and heat, which could ignite the collected item.

When using a vacuum cleaner, be sure it is permitted to be used in dangerous locations.

To avoid fibers, use a synthetic mop instead of a cotton mop. The ventilation system must be functioning when solvent-based chemicals are utilized.

Pressure washing of the floor, walls, and exhaust pit in the spray stand is also an option for cleaning thoroughly.

Keep it Free of Moisture

Moisture might be a concern as well. Air is required for the operation of Clean Booth itself, therefore compressed air systems are an important element of its application process.

Condensation of the moisture created by compressed air systems might result in tool damage and flaws in it.

There are several methods for decreasing and removing moisture from compressed air systems, including refrigerant dryers.

Choose a compressed air system that works well and is dependable, and repair it periodically to guarantee optimal performance.

A Worker is Cleaning Clean Booth

25. How to Enhance the Efficiency of your Clean Booth?

You can always upgrade your equipment to meet the latest industry trends.

You have to always solve tiny failures yourself and provide maintenance tools to ensure that your equipment always works at the highest performance.  You can also avail a variety of services from the supplier to ensure the correct functioning of your Clean Booth over the next few years after purchasing it.

All these things will help in keeping it efficient and maintaining its quality performance over years.

26.   Conclusion.

A Clean Booth is a great equipment to use for obtaining a contaminant-free environment but its efficiency highly depends on the way you operate it.

Moreover, the time you give in its maintenance and cleanliness affects its performance very much.

So, it must be your priority to keep it maintained and fix and troubleshooting errors as soon as possible.

For installation and operation, it is always suggested to read the manual that comes with it, as it has perfectly accurate information that you need to know.

Last but not the least, get your product from the top manufacturer so that you don’t face much trouble in installation, delivery, or troubleshooting procedures.

FAQs of Clean Booth.

How is the Clean Booth Cleaning Mechanism Better than Cleaning using Compressed Air?

The compressed air has extremely harmful effects on your lungs, intestines, and may cause death if it finds a way to enter your brain’s blood vessels.

However, none of these effects are observed after using the Clean Booth making it a better and safer option than compressed air.

What are the Options to Install your Clean Booth?

There are two options in which you can install your Clean Booth. If you have enough space on the floor, go for the portable model. In case, you want to place it on the walls, go for the wall-mounted model.

What are the Suitable Locations for Installing the Wall Mounted Clean Booth?

Before buying a wall-mounted Clean Booth, it is important to know about the suitable locations where it can place. These include the entrance or exit points of your cleanroom.

Why is it Important to Wear Dust-Free Clothes in the Clean Booth?

Wearing dust-free clothes in the Clean Booth is not only essential for keeping it clean, but it also affects the health of the person wearing it.

So, wearing dusty clothes in it can expose you to a high risk of various respiratory disorders.

Why is the Dust in your Clean Booth Harmful?

The two main reasons that make the Clean Booth dust harmful for your body include the presence of high amounts of carcinogens and silica in the dust.

What is the Essential Requirement for the Clean Booth to Meet?

Your Clean Booth must meet all the OSHA requirements, as it covers all the basic structural and functional conditions that are a must for a complete and standard Clean Booth.

Where Does the Clean Booth Dispose of the Collected Dirt?

There are two possibilities for the Clean Booth to dispose of the collected dirt and debris.

Firstly, it is collected in a HEPA extractor. Secondly, it may directly go out from the product with the hell of an exhaust system installed at the site.

How to Ensure Consistent Performance of your Clean Booth?

The best option to ensure the consistent performance of your Clean Booth is to use its automatic cleaning feature. You also need to keep it maintained for continuous and regular functioning.

What is the Function of using the Chip Guard in your Clean Booth?

The main function of using the chip guard in your Clean Booth is to ensure its operation at reduced pressure. Moreover, it is used for the safety of the user as well as the product.

What is the Medium Material Present in the Clean Booth?

The most common medium material present in your Clean Booth is the stainless steel mesh, due to its special and excellent filtration properties and specifications.

What is the Function of the Fan Filter unit in your Clean Booth?

The main function of the fan filter unit in your Clean Room acts as a core part of the whole operation. It is responsible for removing most of the dust and contaminants from the cleanroom.

What does the Modular Design of the Clean Booth Indicate?

The modular design of the Clean Booth indicates the choice to customize or choose your required size. You can get a small one with a few square meters’ dimensions or a large one with hundred squares dimensions depending upon the site of installation.

How Much Cleanliness can you Achieve using the Clean Booth?

The Clean Booth allows you to achieve cleanliness ranging from minimum class 100 to a maximum class 1000 level. This depends upon the structure, composition, and efficiency of your product.

What Options are Available for Making up the Wall of the Clean Booth?

Most commonly, the walls of the Clean Booth are available in anti-static soft PVC or anti-static acrylic construction materials

Best Quality Durable Clean Booth