Class 1000 Clean Room Manufacturer

Class 1000 Clean Room: A Complete FAQ Guide

How about not being worried about small particles ruining your Application? A Class 1000 Clean Room is capable of keeping even such small particles away from your work which is critical to obtaining accurate results.

For some applications, contamination is totally unacceptable and even with a trace amount of contaminant, the results can be drastic and it can lead to waste of time and money.

A Class 1000 Clean Room is composed up of the best quality raw materials and it is a great investment as it helps you save your work. It is not just affordable but also quite easy to clean and maintain.

It is equipped with various unique features which make it desirable for industries such as pharmaceuticals, cosmetics, and electronics. These industries need a precise and controlled environment for maximum productivity.

It is not just durable but also serves for many years and therefore you need to pay due attention to all its features and components.

This article contains every bit of information that you require to purchase the best Class 1000 Clean Room. Let’s start reading.

An Operator Working in Class 1000 Clean Room

1.What is a Class 1000 Clean Room?
2.How a Class 1000 Clean Room is Flexible?
3.What Makes a Class 1000 Clean Room Affordable?
4.What are the Protection Requirements of a Class 1000 Clean Room?
5.What are the Purchasing Specifications of a Class 1000 Clean Room?
6.What are the Common Applications of Class 1000 Clean Room?
7.How to Find a Suitable Class 1000 Clean Room for your Application?
8.What are the Sources of Contamination of a Class 1000 Clean Room?
9.What are the Class 1000 Clean Room Approved Materials?
10.What is the Protocol of Class 1000 Clean Room?
11.What shall you Wear While Entering your Class 1000 Clean Room?
12.Why does your Medical Industry Require a Class 1000 Clean Room?
13.What is the Role of a Class 1000 Clean Room in a Pharmaceutical Industry?
14.What shall be the Qualities of a Class 1000 Clean Room?
15.How to Clean your Class 1000 Clean Room?
16.What are the Different Designs of a Class 1000 Clean Room?
17.How to Clean the Ceiling of your Class 1000 Clean Room?
18.How to Clean the Floor and Walls of your Class 1000 Clean Room?
19.How to Clean the Surfaces of your Class 1000 Clean Room?
20.How to Maintain your Class 1000 Clean Room?
21.Conclusion.

What is a Class 1000 Clean Room?

A Class 1000 Clean Room utilizes a HEPA filtration system to clean the environment. It is manufactured as a hard-sided or soft-sided wall and maintains cleanliness in the environment.

It guarantees that it cleans 1000 particles per cubic meter of the air inside the room. It comes with a filter coverage of 20-30%. The changes per hour are as minimum as 180. 18-32 CFM is the average airflow rate.

It has a modular and flexible construction and is available in different designs. The manufacturing of a Class 1000 Clean Room is done in such a way that it can be easily reconfigured, expanded, or relocated.

The mounting and installation are easy and it also does not cost you a lot. You can also get your desired features by getting them customized upon request. It has almost no running cost and therefore it is only a one-time investment.

A Class 1000 Clean Room is made up of the best quality raw materials, it has a long life and influences your productivity by increasing it.

It is a user-friendly and innovative product. However, it does require regular maintenance and cleaning so that it can work efficiently for many years.

Sunnyda Class 1000 Clean Room

How a Class 1000 Clean Room is Flexible?

A Class 1000 Clean Room is constructed of soft or hard panels but the ceiling is always hard. Therefore, you can always configure them according to your choice.

For soft panel cleanrooms, the walls are constructed of PVC material and a hole or opening is kept for entering and exiting purposes.

However, the hard panel is made up of prefabricated panels that are joined to form one whole unit in a square or rectangular room. They are closed and are suitable for windows, doors, and transfer hatches.

What Makes a Class 1000 Clean Room Affordable?

A Class 1000 Clean Room is affordable because it is reliable and lasts many years. Once you spend the money, it will help you save a lot from many other aspects.

Easy to Install

It is easy to install and can be obtained in prefabricated sheets, you can install it all by yourself. Thus saving on the installment fees.

Easily Manageable

The lightweight and easily manageable size save on the labor cost. The transport is also easy because the sheets can be stacked upon each other and thus this portable assembly can be easily transported.

Reliable and Long Lasting

Since a Class 1000 Clean Room is quite resistant to damage, it can serve the purpose for many years. Thus you only have to spend once and enjoy the benefits for many years.

Reliable and Easy to Install Class 1000 Clean Room

What are the Protection Requirements of a Class 1000 Clean Room?

For the protection of your Class 1000 Clean Room, you must follow all the protocols. This is to avoid any damage by the damaging agents and contamination by humans and their clothing.

One has to be dressed in a proper outfit for the cleanroom. This includes coveralls, hoodies, boots, non-woven shoe covers, and gloves. The purpose is to avoid the transmission of germs or any contaminant from the body to the surfaces of the Class 1000 Clean Room.

Another protection feature is pass through chambers and air showers which make sure that no contamination can enter the cleanroom. Even if one germ enters, it can grow and replicate to create a number of germs.

Depending upon the application and the industry, there are different growing protocols for each Class 1000 Clean Room. The preventive measures must be taken in accordance with the process being carried on in the cleanroom.

Here is a list of common preventive measures which must be taken before entering a cleanroom:

• The Lighting must be sealed.

• There must be pass through chambers for convenient transport of materials.

• Epoxy or heat welded vinyl floors so that any contamination like dust particles or hair can be easily visible.

• HEPA fan filters for thorough filtration of the air entering the Class 1000 Clean Room.

• Air Showers for getting rid of any contaminants if present on the body of the person entering the room.

• Humidity control and air handling system to keep a check on all the air and moisture entering the room. A specific rate has to be maintained and it must be kept constant.

• Airlocks are necessary to control the air.

• Hands-free sink for easy washing.

• Stainless steel bench for the ease of the people working in the cleanroom.

• The worker should be dressed in the appropriate attire.

• There should be anterooms or gowning rooms so that one can easily change.

Class 1000 Clean Room Coveralls

What are the Purchasing Specifications of a Class 1000 Clean Room?

The purchasing specifications of a Class 1000 Clean Room greatly depend upon the processes being performed and the application or industrial standards.

Do consider consulting with a cleanroom expert before purchasing one. This will help you choose the right design and classification which suits your application best.

The size and design of the Class 1000 Clean Room is the most important and the most specific factor. You can also consider the weight, texture, and maintenance requirements so that you can take the best care of it.

Another idea is to ask for reviews online or talk to a person who has been using it for the same purpose as yours. This is the best way because you get to satisfy yourself that you are spending your money the right way.

A test run can also be done to check the working and efficiency. The increase in the rate of productivity shall also be measured.

Class 1000 Clean Room Design Specification

What are the Common Applications of Class 1000 Clean Room?

Some major applications of a Class 1000 Clean Room include the following processes:

• Flip-Chip Integration

• Laser Micromachining,

• Thick Film Deposition

• Inspection

• Integration Tools

• Non-Contact Profilometry

• Patterning

The above-mentioned processes are carried out in the industries listed below：

• Semiconductor Industries

• Food Processing Factories

• Scientific Research Centers

• Medical Centers

• Pharmaceutical Industries

• Electronic Devices Manufacturing Units

• Medical Devices Manufacturing Factory

• Cosmetic Manufacturing Units

• Aerospace Product Development

• Biotech Related Aviation And Aerospace
• Laboratories

Class 1000 Clean Room Applications

How to Find a Suitable Class 1000 Clean Room for your Application?

The function of a cleanroom is to keep the small particles and contaminants away and it must be on the cleanroom standards.

An isolated cleanroom is typically able to keep the environment free of any outside particles and contaminants.

The process going inside the cleanroom and the people working in it are responsible for bringing the outside material which is not clean.

There is a variety of cleanrooms and you must be aware of all the types if you want the perfect one. It ranges from first degree to 9th degree while the first is considered as the dirtiest one and the ninth is considered as the cleanest one.

If your application’s requirement is to clean 0.5 micrometers per cubic foot meter of the air, then go for the Class 1000 Clean Room.

However, if your requirement is different, you should check other options. The following traits must be present in it;

• The filtration system must provide 15-25% filter coverage per hour.

• The air changes by the filtration system also must be 60 per hour.

• The airflow rate shall also be in consideration of your requirement.

To find a suitable Class 1000 Clean Room, you must take care of the following things：

Know Your Application Requirement

Every application has its requirements in terms of sizes, filtration, and decontamination.

Some of them need more precision than the others and there is a different effect of the Class 1000 Clean Room on the productivity of each industry.

Pick the Features

Each model of the Class 1000 Clean Room has specific features that must be compared so that you get the one that will be the most useful for you.

Compare The Quality

Every cleanroom is made up of supreme quality raw material and durability is guaranteed. However, you might need to compare the quality with other products available in the market.

Look for Reviews

Never purchase a product without looking up the reviews online. Also, if you find the product useful, do leave the reviews on the website so that other people can benefit from it.

Watch your Budget

There are different categories and prices so you must watch your Budget. It is not difficult to get the most suitable Class 1000 Clean Room if you know how to purchase it.

Pay Attention to Maintenance Routine

Keep in mind that maintenance is an important factor if you want to keep it long-lasting and efficient. See if you can maintain it with your work and other errands.

If not, you must hire someone or ask for company services so that you get the true value of money.

What are the Sources of Contamination of a Class 1000 Clean Room?

The most common contaminants found in a Class 1000 Clean Room are skin flakes, paint, and debris from the air conditioner, lint, dust particles, human hair, and lubricants.

These contaminants come from the following：

• The laboratory or industry itself

• Tools

• Fluids

• People working in the cleanroom

• Anything entering the cleanroom without passing through the pass through the gate

• Any breakage of a petri dish, a vile, or a beaker in research laboratories

• Any lubricant in the tools of the machinery in the industry

• Activities in the environment

• HVAC systems

• Bits of the cosmetic powder in cosmetic industries

• Skin flakes and dandruff flakes from the people in the environment

• Fibers of any material

• Bacteria from either a specimen or any unhygienic area

• Fungi and mildew due to dampness and heat

When a person is in a sitting position, he produces 100 thousand particles while being at that point. Whereas if a person walks at 5 miles per hour, he produces 10 million particles.

There are typically 35,000,000 particles per cubic meter of the air. A proper HEPA filtration system can be installed for optimum contamination

To make every process safe, a Class 1000 Clean Room has acrylic, aluminum, stainless steel, polycarbonate, and steel fabrications.

These metals form a protective layer and save the underlying surface from any damage.

Class 1000 Clean Room HEPA Filters

What are the Class 1000 Clean Room Approved Materials?

Class 1000 Clean Room approved materials refer to the materials which are suitable to be used in the cleanroom environment ensuring that they are clean and useful.

Books, papers, and approved notebooks are allowed. Materials based on wood pulp such as paper, tissue, paper towels, and standard paper are not appropriate for a Class 1000 Clean Room.

The metal and plastic that can be easily wiped with a cleaning agent are acceptable. The surface should be plain to avoid any accumulation in any pits or grooves.

The materials capable of trapping dust particles are strictly not allowed. For example lubricant oil if left on the machine unattended, attracts dust particles and they stick with it and each other.

What is the Protocol of Class 1000 Clean Room?

If you don’t enter the Class 1000 Clean Room with the proper protocol, you decrease its efficiency.

There will be not only compromising on the cleanliness but also the contaminant would be difficult to remove.

Therefore a certain protocol must be followed before entering it. Here are a few points you should consider and follow religiously if you want to maximize your productivity:

• Only wear the attire which is suitable for a Class 1000 Clean Room. You should also consider the size of the room and the process which is going on in there.

• Clean your shoes with a sticky mat outside the room. And if you need to put on the shoe covers, never hesitate and put them on immediately.

• There should be no food and water inside the Class 1000 Clean Room. The particles of food can not only cause debris on their own but also attract insects and flies which is unwanted in this situation.

• Mostly, it is recommended to not use any fragrances or cosmetics. As the process may involve any chemical reactions and the reactions can be dangerous so no perfume shall be there in the area. Also, cosmetics make you feel formal and you cannot be in your best version to perform.

• If you need to sneeze or cough, do it outside or even in a corner of the room while you cover your mouth with an elbow. To cover your mouth with your hand is also not acceptable because the germs can transfer to your hands and then to your experiment.

• Never block the fire extinguishers or the exit path. This is important because dealing in a lab like this is a constant threat because so many chemical reactions are taking place which can be dangerous. So one should keep their safe side.

• Proper gowning is mandatory. This will not only save your processes from contamination but also induce a sense of responsibility.

• Always wear a cap to cover your hair. Even though your hair is not weak, you never know when they break and cause a problem for your process in the Class 1000 Clean Room.

• The risk of corrosion is eliminated by keeping all the elements of the cleanroom and the process well segregated. The stainless steel used for welding is therefore kept separate. It is a 316L grade corrosion-resistant metal.

• Any derrick materials are not allowed in the Class 1000 Clean Room.

• The welding process is highly observed to keep it under control.

• The packaging is also done carefully. The package is double bagged and the. Sealed with an inert gas to ensure proper safety.

Sticky Mat for Class 1000 Clean Room

What shall you Wear While Entering your Class 1000 Clean Room?

While entering a Class 1000 Clean Room, you must wear the following essentials:

Inexpensive Clothes

It is better to wear a lab coat, coverall, hoodie, and boots rather than spending money and time on expensive clothing.

Gloves

Nitrile gloves are sufficient as long as you are in a process where no harsh chemicals are being used.

Face Mask

A face mask or face sheet is a must so that not only do you stay protected against the germs but also you don’t transmit any to the Class 1000 Clean Room.

Class 1000 Clean Room Face Mask

Boots and Shoe Cover

Usually, there is a lot of dust on your shoe sole. Cleaning it on a sticky mat is sometimes not enough. So you need a shoe cover.

Why does your Medical Industry Require a Class 1000 Clean Room?

In the medical clean room industry, decontamination and disinfection are critically important. A Class 1000 Clean Room is required not only for treating high-risk patients but also for dealing with their lab tests and pathogenesis.

In such situations, decontamination not only helps us obtain the best results but also keeps you safe against any contagious disease which might be transmitted to you due to poor cleanroom cleanliness levels.

What is the Role of a Class 1000 Clean Room in a Pharmaceutical Industry?

Pharmaceutical companies require ultra-high cleanliness levels to create the best product which is effective as well as safe.

As this process involves extreme precision and control, a Class 1000 Clean Room is a huge investment.

Any contamination can lead to drastic results which will result in wastage of time, money, and the raw material of the whole batch.

Pharmaceutical Class 1000 Clean Room

What shall be the Qualities of a Class 1000 Clean Room?

Here are a few qualities of a Class 1000 Clean Room that you must consider:

Easily Reconfigurable

It is quite easy to rearrange, retrofit, upgrade and expand.

Versatility

Again the assembly, disassembly, relocation can be done within hours or days.

Affordable

It is a one-time investment and it saves your money in the long run, it is nothing compared to permanent construction.

Time-Saving

It decreases the construction time and you can assemble it yourself within a few hours.

Easily Transported

As it can be disassembled, taken down, and then moved easily, you don’t have to worry about transportation.

Reduced Downtime

It causes you to have fewer disruptions in your processes thus speeding them up and increasing productivity.

Low Chance of Error

The precision of the Class 1000 Clean Room allows you to carry out the most accurate processes.

How to Clean your Class 1000 Clean Room?

To clean a Class 1000 Clean Room, you need the following steps:

• The whole idea is to allow moisture or particles to enter the space of the cleanroom.

• Therefore, water is never used alone for cleaning surfaces.

• Instead, 70% isopropyl is used for cleaning the shelves, etc.

• There is no use of flannel rags or paper towels inside the Class 1000 Clean Room.

• Only synthetic wipes are utilized in the cleanroom to remove the risk of decontamination.

What are the Different Designs of a Class 1000 Clean Room?

There are three major designs of a Class 1000 Clean Room, as mentioned below:

Ballrooms

It is large and a part of the permanent building.

Moderate

It is temporary and has a smaller-sized room within another room.

Soft Wall

The walls are softly made up of free-hanging and tightly stretched material.

The Class 1000 Clean Room is also classified based on size and configuration. Features can also be used for classification.

Softwall Class 1000 Clean Room

How to Clean the Ceiling of your Class 1000 Clean Room?

To clean the ceiling of your Class 1000 Clean Room, you can use tacky rollers with extended handles. They make it quite easier to reach the difficult spots.

Sometimes, wet mopping the ceiling is also required. A sponge mop or a flat mop can be used for this purpose. The extendable handle is however important.

The vacuum systems have the HEPA filtration system which makes them more efficient.

A mixture of isopropyl alcohol bends and di water is extensively used in a Class 1000 Clean Room. It is an extremely compatible solvent.

How to Clean the Floor and Walls of your Class 1000 Clean Room?

The cleaning of the floor of a Class 1000 Clean Room is the same as that of the ceiling. However, it involves an edgeless string mop. You might also need a wringer and an autoclave bucket.

For the walls, the already discussed methods can be used, but hand wiping is more effective. You can go for a hand-woven lint-free mop or a polyester knot wipe will also do the job.

Cleaning agents such as di water, isopropyl alcohol blends, and disinfectants are greatly used.

Class 1000 Clean Room Cleaning

How to Clean the Surfaces of your Class 1000 Clean Room?

To clean the surfaces of a Class 1000 Clean Room, you can adopt the following methods:

You can use non-woven lint-free wipes for hand wiping the surfaces. Wiper dispensers make the collection and distribution of wipes quite easier.  It also helps to reduce the extra use of wipes and prevents cross-contamination.

Presaturated wipes with the combination of 30% di ionized water and 70% isopropyl alcohol are very effective for wet cleaning.

These wipes are well packed and they are convenient to use and there is no wastage or cross-contamination.

ESD wipers such as VISION 5 ESD or Vision 1 PINK ESD help out when the static charge is a problem.

Vision 1 PINK is used more often since it is economical and can be used for proprietary cleaning, cutting, and scouring. VISION 5 ESD has a knit fabric with carbon fibers.

How to Maintain your Class 1000 Clean Room?

For the maintenance of a Class 1000 Clean Room, you must keep in mind the following things:

Clean the whole cleanroom on a regular basis. Carry out a routine inspection after every two weeks to see if there is an accumulation of debris.

If there is any defect in the working, get it fixed as soon as you can so that you can avoid a bigger loss.

Clean the HEPA filtration system carefully and also disinfect it. You can also replace the filters if required.

Disinfection of a Class 1000 Clean Room is crucial since it may involve microorganisms that can cause diseases.

Conclusion.

A Class 1000 Clean Room is a very beneficial investment because it saves your time and money by avoiding multiple attempts on the same process.

It is equipped with advanced features for accurate results but the efficiency can be increased by good maintenance and cleaning of the Class 1000 Clean Room.

100% Quality Tested Class 1000 Clean Room

FAQs of Class 1000 Clean Room.

What is the Pressure in the Class 1000 Clean Room? 

The pressure in the Class 1000 Clean Room is always positive. Even if it is disturbed, the air only leaves the room and never enters it because of the pressure gradient.

What are the Temperature Changes in a Class 1000 Clean Room? 

The temperature inside a Class 1000 Clean Room is kept constant. It is normally in the range of 64 and 68 degrees Fahrenheit.

What is the Humidity in a Class 1000 Clean Room? 

The humidity in a Class 1000 Clean Room is also monitored and kept constant at the level of 35% or 40% relatively.

What is the Risk Factor Associated with Low Humidity in a Class 1000 Clean Room? 

With humidity lower than 35% there is an increased risk of static electricity in the environment of the Class 1000 Clean Room. This is not good for the electronic components of the room.

How Many HEPA Filters are in a Class 1000 Clean Room? 

There are more than six HEPA filters in a Class 1000 Clean Room. Usually, there is an additional one on the side. So it’s a total of seven filters.

Why is it Important to Keep the Doors Closed in a Class 1000 Clean Room? 

It is significant to keep the doors closed in a Class 1000 Clean Room to maintain positive pressure.