Class 10 Clean Room Manufacturer

Class 10 Clean Room: A Dynamic FAQ Guide

Class 10 Clean Room is an ultra-clean controlled environment having a significant role in nanotechnology, pharmaceutical, biotechnology, and semiconductor applications.

It helps in providing a controlled environment free of microbial or pathogenic invasions.

It maintains high cleanliness standards and has proper gowning equipment that must be worn for ensuring the best hygienic practices.

To ensure maximum efficiency of Class 10 Clean Room you must comply with its hygiene protocols, cleanliness rules, and maintenance procedures.

To dig more about Class 10 Clean Room before purchasing it, this guide shares its features, working benefits, maintenance, etc. Read below to know it all.

Lab Operator Working in Class 10 Clean Room

1.What is a Class 10 Clean Room?
2.What are the Outclass Features of Class 10 Clean Room?
3.What are the Filtration and Particle Control of a Class 10 Clean Room?
4.What are the Airflow and Air Rate Changes Per Hour of Class 10 Clean Room?
5.What are the Differences Between Class 10 Clean Room and Other Classes?
6.What are the Prominent Benefits of Class 10 Clean Room?
7.What are the Class 10 Clean Room Testing Requirements?
8.What are the Suggested Wall System Guidelines for your Class 10 Clean Room?
9.What are the Ceiling Options Available for Class 10 Clean Room?
10.What are the Flooring Choices for Class 10 Clean Room?
11.What are the Dos and Don’ts in Class 10 Clean Room?
12.What to Wear in Class 10 Clean Room?
13.What is the Hand Sanitation Instructions for Class 10 Clean Room?
14.What are the Donning Instructions for Class 10 Clean Room Gloves?
15.What are the Gowning Tips for Class 10 Clean Room?
16.What are the Cleaning Basics for your Class 10 Clean Room?
17.What are the Mopping Instructions for your Class 10 Clean Room?
18.How to Accurately Maintain your Class 10 Clean Room?
19.Conclusion.

What is a Class 10 Clean Room?

A Class 10 Clean Room is a system that allows 1020 particles to pass per meter cubic having sizes less than equal to 0.3 micrometers.

It is used for helping with procedures requiring ultra-clean environments and helps comply with high hygienic standards of the environment and reduces the risks of contamination.

It ensures that no foreign contaminants enter the cleanroom environment so that there is no obstruction in the process being carried out.

A Class 10 Clean Room also helps with pharmaceutical applications and ensures that the drugs being manufactured are free from external harmful contaminants making them completely safe to be consumed by the human body.

It also functions in the sterilization of equipment and tools required in medical areas and keeps them contaminant-free.

This ensures that these tools and equipment are completely safe to be used and do not have any contamination risk.

Sunnyda Dust Free Class 10 Clean Room

What are the Outclass Features of Class 10 Clean Room?

The architectural features of Class 10 Clean Room include:

• Viewing Windows

• Pass-Throughs

• Wifi

• Access Control Devices

• Doors

• Glass Walls

• Sprinkler Heads

• Security Cameras

Class 10 Clean Room Pass Through Box

What are the Filtration and Particle Control of a Class 10 Clean Room?

A Class 10 Clean Room is specifically concerned with the focused measurement of particles that have a size range of 0.5 microns to 5.0 microns.

ULPA filter is installed for enhancing filtration efficiency which is facilitated by terminal modules or fan filter units present at the entrance.

Maximum 10 particles per cubic foot are allowed to pass at 0.12 microns.

Class 10 Clean Room ULPA Filter

What are the Airflow and Air Rate Changes Per Hour in Class 10 Clean Room?

In Class 10 Clean Room mixed airflow patterns or laminar unidirectional airflow is required. The flow of air must be in a vertical direction starting from the ceiling and ending on the floor.

Via the raised access flooring perforated tiles or low wall returns this air should return for conditioning and filtration purposes.

What are the Differences Between Class 10 Clean Room and Other Classes?

Air Changes Per Hour/Minute:

• Class 10 Clean Room 500 to 600/8 to 10

• Class 100 Clean Room 300 to 480/5 to 8

• Class 1000 Clean Room 180/3

• Class 10000 Clean Room 60/1

• Class 100000 Clean Room 20/0.33

Filter Coverage Percentage:

• Class 10 Clean Room 90% to 100%

• Class 100 Clean Room 60% to 70%

• Class 1000 Clean Room 20% to 30%

• Class 10000 Clean Room 7% to 15%

• Class 100000 Clean Room 4% to 5%

Filter Efficiency:

• Class 10 Clean Room 99.9997%

• 100 Clean Room 99.9997%

• 1000 Clean Room 99.9997%

• 10000 Clean Room 99.9997%

• 100000 Clean Room 99.9997%

Class 1000 Clean Room

Ceiling Type:

• Class 10 Clean Room Aluminium T-Bar Grid

• Class 100 Clean Room Aluminium T-Bar Grid

• Class 1000 Clean Room Aluminium T-Bar Grid

• Class 10000 Clean Room Conventional T-Bar Grid

• Class 100000 Clean Room Conventional T-Bar Grid

CFM Per Square Foot:

• Class 10 Clean Room 85 to 90

• Class 100 Clean Room 36 to 65

• Class 1000 Clean Room 18 to 32

• Class 10000 Clean Room 9 to 16

• Class 100000 Clean Room 4 to 8

Light Fixture Type:

• Class 10 Clean Room Flow-Thru or Teardrop

• Class 100 Clean Room 2′ by 4′ Cleanroom Fixture

• Class 1000 Clean Room 2′ by 4′ Cleanroom Fixture

• Class 10000 Clean Room 2′ by 4′ Cleanroom Fixture

• Class 100000 Clean Room 2′ by 4′ Standard Fixture

Ceiling Panel:

• Class 10 Clean Room Vinyl Rock, FRP, or MYLAR

• Class 100 Clean Room Vinyl Rock, FRP, or MYLAR

• Class 1000 Clean Room MYLAR or Vinyl Rock

• Class 10000 Clean Room Mylar or Vinyl Rock

• Class 100000 Clean Room Mylar or Vinyl Rock

Wall System:

• Class 10 Clean Room Standard Built or Modular

• Class 100 Clean Room Standard Built or Modular

• Class 1000 Clean Room Standard Built or Modular

• Class 10000 Clean Room Drywall or Modular

• Class 100000 Clean Room Drywall or Modular

Flooring Cover:

• Class 10 Clean Room Epoxy or Welded Sheet Vinyl

• Class 100 Clean Room Epoxy or Welded Sheet Vinyl

• Class 1000 Clean Room Epoxy or Welded Sheet Vinyl

• Class 10000 Clean Room VCT or Sheet Vinyl

• Class 100000 Clean Room VCT or Sheet Vinyl

Flooring Base:

• Class 10 Clean Room 2 to 6 Inches Cove

• Class 100 Clean Room Aluminium Base Channel or Cove

• Class 1000 Clean Room Aluminium Base Channel or Cove

• Class 10000 Clean Room Aluminium Base Channel or Cove

• Class 100000 Clean Room Aluminium Base Channel or Cove

Air Returns:

• Class 10 Clean Room Center Returns or Raised Floors

• Class 100 Clean Room Low Wall on the Long Axis

• Class 1000 Clean Room Low Wall at the Perimeter

• Class 10000 Clean Room Low Wall

• Class 100000 Clean Room Ceiling or Low Wall

ISO Equivalent:

• Class 10 Clean Room ISO 4

• Class 100 Clean Room ISO 5

• Class 1000 Clean Room ISO 6

• Class 10000 Clean Room ISO 7

• Class 100000 Clean Room ISO 8

Maximum Particles at Less Than Equal to 0.5 Micrometers:

• Class 10 Clean Room 352

• Class 100 Clean Room 3520

• Class 1000 Clean Room 35200

• Class 10000 Clean Room 352000

• Class 100000 Clean Room 3520000

Maximum Particles at Less Than Equal to 1 Micrometer:

• Class 10 Clean Room 83

• Class 100 Clean Room 8320

• Class 1000 Clean Room 8320

• Class 10000 Clean Room 83200

• Class 100000 Clean Room 832000

What are the Prominent Benefits of Class 10 Clean Room?

The outstanding benefits of Class 10 Clean Room are:

• Providing Sterilized Environment

• Reducing the Chances of Contamination

• Controlling the Spread of Contaminants

• Maintaining Best Hygiene Standards

What are the Class 10 Clean Room Testing Requirements?

The testing requirements of Class 10 Clean Room are:

• Airflow: It should be according to the ISO 14644-1 Annex B4 testing process requiring a 6 months duration.

• Air Pressure Cascade: This test should follow ISO 14644-1 Annex A B5 test procedure and must be completed within 6 months’ time duration.

• Particle Count Test: It should comply with the ISO 14644-1 Annex A testing requirements and must take only 6 months for completion.

Class 10 Clean Room Testing

What are the Suggested Wall System Guidelines for your Class 10 Clean Room?

Modular purpose-built wall systems are recommended for a Class 10 Clean Room. Their construction varies with the application requirements of the cleanroom.

For biotech applications non-shedding systems are required that offer monolithic covings and seems for removing 90-degree angles, allowing VHP fogging and wet washed down for achieving sterile requirements.

In the case of non-sterile applications and nanotechnology, the non-shedding systems being used are dry wiped regularly followed by vacuuming.

What are the Ceiling Options Available for Class 10 Clean Room?

For Class 10 Clean Room purpose-built ceiling systems are used varying with the application requirements in concern.

Plenum module ceiling systems are used for pharmaceutical and biotech applications for achieving proper filter coverage and lighting levels.

In the case of non-sterile and nanotechnology applications plenum modules, flush grid systems, or spans gasketed grids are preferred.

Class 10 Clean Room Ceiling System

What are the Flooring Choices for Class 10 Clean Room?

When talking about nanotechnology applications of Class 10 Clean Room raised access flooring systems with perforated tiles are preferred.

For pharmaceutical and biotechnology applications resinous flooring systems are used.

These flooring systems are preferred because of their high chemical resistance, static control properties, non-slip surface, high rolling weight loading, and coving features.

Class 10 Clean Room Floor

What are the Dos and Don’ts in Class 10 Clean Room?

Here are things that you should do and things that you should avoid in your Class 10 Clean Room:

Things you Should Do:

• Regularly clean all the surfaces for avoiding contaminants build-up.

• For maintenance of positive pressure keep the doors closed.

• Ensure that every staff wears protective equipment properly for reducing the risk of contamination.

Things you Should Not Do:

• Never eat any solid food or drink liquids.

• Do not bring contaminated or dirty equipment inside with you.

• Do not shut down the fan filter units because they take hours to offer the same cleanliness levels again.

What to Wear in Class 10 Clean Room?

These are the things that you should wear when working in your Class 10 Clean Room:

Gloves:

Use latex or nitrile gloves for regular use. These gloves are not recommended to be used in case of dealing with harsh chemicals or when doing heavy-duty cleaning.

Garments:

It is strictly ordered to wear full-body coveralls.

The most suitable coveralls for a Class 10 Clean Room are Tyvek coveralls that have a hood attached to them and also come with additional boots.

Bouffants:

Bouffants are also recommended to be worn for covering your heads properly. They provide an additional covering to your head preventing its direct contact with the contaminants and environment.

Shoe Covers:

Also, wear shoe covers to provide an extra covering to your boots reducing the chances of contamination to a much greater extent.

Shoes Covers for Class 10 Clean Room

Face Masks:

Also wear face masks to avoid the spread of contamination by talking.

Eye Protection:

Eye protection must also be used for keeping your eyes protected from the chemicals and contaminants present in the environment.

What are the Hand Sanitation Instructions for Class 10 Clean Room?

The best hand sanitization instructions for a Class 10 Clean Room include:

• Firstly use water for washing your hands and then apply a small quantity of soap to your wet hands.

• Make sure that you are only using the manufacturer-recommended soap in the required quantity.

• Never use paper towels for drying purposes. Always use hand dryers instead.

• After applying soap to the entire surface of your hands make sure to leave it for 15 seconds.

• Do not use hot water for rinsing as it can increase the chances of skin problems like dermatitis.

• Make sure to ask the staff if they have any fragrance issues or skin problems to avoid any health problems.

• If you haven’t watched your hands properly do not touch any clean garment or equipment.

• You can use an ESD lotion when working in electrostatic protected areas.

• Also, make sure that your fingernails are less than ¼” inches in length.

• Keep a check on how much alcohol-based hand sanitization products are being consumed.

Hand Washing Tips for Class 10 Clean Room

What are the Donning Instructions for Class 10 Clean Room Gloves?

For donning Class 10 Clean Room gloves follow these practices and avoid the below-mentioned things:

Practices you Should Follow:

• Never consider powdered gloves and always use sterile gloves for cleanroom processing.

• Before you wear your gloves make sure that your hands are completely dry.

• If you are right-handed wear a glove on your right hand first. And if you are left-handed wear it on your left hand first.

• For easy access and less movement, use a wall mount consumable dispenser.

Practices you Should Avoid:

• Never wear any kind of jewelry, cosmetic products, or nail polish in the Class 10 Clean Room environment.

• Once you have applied the alcohol solution do not wave your gloved hand for increasing the drying process.

• Do not touch your uncovered skin area with your gloved hands.

What are the Gowning Tips for Class 10 Clean Room?

The proper gowning procedure for your Class 10 Clean Room includes:

• Make sure to clean your feet and put on overshoes before entering.

• Take off any unnecessary clothes or jewelry that you are wearing.

• Put your items in the storage provided.

• If you are wearing makeup, wash it off.

• Make sure that your hair is completely tucked in and wear a cap to keep them in place.

• Use a beard cover for covering your facial hair.

• Use the specified skin disinfectant for washing your hands and dry them with the hand dryer.

Once you have entered the changing area, follow this procedure:

• Choose the right clothing that you require and look for any rips or tears in them.

• Discard the damaged pieces and wear properly sealed clothing items.

• Do not touch the items from the outside as there are still chances of contamination

Gowing for Class 10 Clean Room

Some Additional Tips:

• Make sure to throw the chewing gum before entering.

• Use the toilet so that you don’t have to face any disturbance in the middle of your shift.

• Drink water to make sure that there are no particles in your throat and it will also prevent you from feeling thirsty during your shift.

What are the Cleaning Basics for your Class 10 Clean Room?

The cleaning basics for your Class 10 Clean Room include:

For Cleaning the Ceilings:

For cleaning the ceilings start the cleaning process from top to the bottom. For helping you with the cleaning process you can use tacky rollers.

Wet mopping the ceilings will give you better results. For this purpose, you can use a self-wringing sponge mop along with an extendable handle.

As a second option, you can also use a flat mop.

For Cleaning the Walls:

Hand wiping is the best strategy for cleaning the walls. You should carefully choose the solvent for ensuring maximum cleaning. Also, use polyester sealed edge wipers for wiping purposes.

For Cleaning the Surfaces:

For cleaning the surfaces sealed edge wipers are best recommended.

This is because they produce low particulates like ultimate 60 polyester sealed edge wipers or ultimate 70 polyesters sealed edge wipers.

In case you require a heavy wiper having greater absorbance then use the ultimate 9 2-ply polyesters sealed edge wiper is the best option.

Class 10 Clean Room Cleaning

What are the Mopping Instructions for your Class 10 Clean Room?

Always make sure to use the purest water for mopping your Class 10 Clean Room. For this purpose, it is recommended to use deionized or distilled water only.

Using pure water is good to enhance the rate of accumulation of contaminants with the mopping liquid.

Also only use a cleanroom-safe mopping system and never use normal string mops. A 3-bucket setup is most recommended for mopping.

This is because it makes mopping a breeze, helps you mop more without emptying your buckets again and again, and leaves you with a cleaner floor.

For correctly using a 3-bucket mopping system, follow these steps:

• Set the three buckets. Add mopping solution in the first bucket. Add clean water to the second bucket. Keep the third bucket for wastewater.

• Now dip the clean mop in the first bucket and mop a small area of the floor in overlapping strokes.

• Then squeeze this dirty mop in the third bucket and get rid of the excess dirty liquid.

• Then dip this squeezed mop in the second bucket and rinse with clean water to get rid of the contaminants.

• Again dip the mop in the first bucket and mop the entire floor repeating the same steps.

Class 10 Clean Room Moping

How to Accurately Maintain your Class 10 Clean Room?

For maintaining your Class 10 Clean Room, follow these practices:

Daily:

• Using a damp mop, clean the floors before the new shift starts. Finish the cleaning process by vacuum drying.

• By using filter vacuum make sure to vacuum walls also.

• Wash pass-throughs and windows followed by wipe drying.

• When the shift ends, make sure to clean work areas properly.

• For preventing further contamination put away supplies and products between the shifts.

Every week:

• Using a Class 10 Clean Room-specific detergent mop the floors properly. For converting the detergent in solution form mix it with distilled water. In the end, dry the floors using a filter vacuum.

• Use a damp sponge for cleaning the walls. Soak it in distilled water. Finish with vacuum drying.

Additional Tips:

• Use a solution of detergent mixed in distilled water for the removal of deposits or residues from the ceilings.

• For cleaning the light lenses, use a damp sponge.

• In case you notice any wear and tear in the sticky mats, replace them with new ones.

Some important factors highly contribute to the maintenance of your Class 10 Clean Room, which are:

The Choice of Products:

If the cleaning products that you are using are not properly sterilized then they can end up contaminating the facility instead of cleaning it.

For wiping surfaces and mopping purposes only distilled or deionized water is recommended to be used.

For best results, specific detergents should be used only. You must also ensure that the solvents and chemicals being used are non-ionic and neutral.

They must also be non-foaming to make sure that there is no buildup on the surfaces with time.

Rags and scrubs that are not compatible with the surfaces should also be avoided as they can cause corrosion and shedding problems.

This is why only woven polyester should be used because of its safe and harmless usage. Also, the mopping system being considered should have separation for clean and dirty water.

This keeps the floor protected from contamination. Make sure you have all the materials needed for cleaning with you before you start with the cleaning process. This will help in lowering the chances of contamination.

Training the Staff:

Make sure that you educate your staff members properly regarding environmental sterilization practices, gowning procedures, and general equipment maintenance.

They should have an understanding of the most efficient methods that can be opted for best cleanroom standards maintenance.

The staff should also be well aware of dealing with immediate situations like handling a spillage.

Cleaning equipment and tools should be accessible but not stored in an open environment where there are high chances of contamination.

For efficiently maintaining the sanitary environment there should be cleaning checklists and guides posted visibly in the cleanroom.

Routine Checkups:

Make sure to regularly check your air and systems for monitoring their quality and maintaining suitable particle levels.

You can use settle plates or air samplers for testing the organisms and measuring particles passing per cubic foot.

Also, make sure to conduct routine checkups of your HVAC system to ensure if the right level of humidity and temperature is being maintained.

Conclusion.

This was all about a Class 100 Clean Room. For maximum performance and working of Class 10 Clean Room, always take care of its cleanliness and maintenance.

A clean and well-maintained Class 10 Clean Room will help you control contamination most efficiently. It will also keep the environment maintained for sterilization procedures.

100% Quality Tested Class 10 Clean Room

FAQs of Class 10 Clean Room.

Why Should you Strictly Avoid Bad Hand Hygiene in your Class 10 Clean Room?

You should strictly avoid bad hand hygiene in Class 10 Clean Room to avoid an increase in its vulnerability to bacterial contamination.

Also, it will keep the cleanroom protected from the introduction or potential transfer of microbes like fungus and viruses.

What are the Environmental Parameters Altering the Efficiency of Class 10 Clean Room?

The environmental parameters altering the efficiency of a Class 10 Clean Room include outgassing, vibration, lighting levels, temperature, static control, noise levels, and humidity.

What are the Main Factors That Can Contribute to Blockage of Filters in your Class 10 Clean Room?

Some main factors that can contribute to the blockage of filters in your Class 10 Clean Room are cleaning materials available, furniture present, and even personnel working there.

This blockage can end up in the build-up of contaminants ultimately disturbing the hygiene levels of the environment.

How can you Boost the Efficiency of your Class 10 Clean Room?

To boost the efficiency of your Class 10 Clean Room make sure to regularly follow the cleaning protocols, train the staff with the best sanitization techniques, and using the most efficient cleaning agents.

This will help in maintaining the best hygienic environment hence contributing more to the cleanroom efficiency.

Why Should Normal String Mops Not Be Used in Class 10 Clean Room?

You should never use normal string mops in Class 10 Clean Room because they have a high tendency of shedding fibers and particles when used.

These fibers and particles highly contribute to the contamination of the environment instead of cleaning it.

What are the Ideal Mopping Choices for your Class 10 Clean Room?

The ideal mops for your Class 10 Clean Room are those having tubular polyester strips due to their reduced contribution to contamination.

For this reason, the Texwipe TX7106 BetaMop is the top choice for floor mopping while the Texwipe TX7108 AlphaMop known as a sponge head-type mop is best for cleaning ceilings and walls.

Why you should not Use a Single Bucket Mopping System in your Class 10 Clean Room?

Do not use a single bucket mopping system because your Class 10 Clean Room demands the constant introduction of contaminants in the same water.

This ultimately means that you are circulating them within the room instead of getting rid of them.

Why Tyvek Coveralls are Recommended to be Worn in Class 10 Clean Room?

The reason why Tyvek coveralls are recommended to be worn in Class 10 Clean Room is their excellent resistance to chemicals and water.

As a result, they work as great barriers for preventing water and chemicals from getting in direct contact with your body.

These coveralls are also very lightweight and have excellent strength.

Why are Nitrile and Latex Gloves Used in Class 10 Clean Room?

The reason why nitrile gloves are recommended to be used in Class 10 Clean Room is their high resistance.

They provide excellent resistance against chemicals, oils, and acids. Latex gloves are also used because they show good resistance to wear and tear.

They are also good for extended use and can be stretched to a greater level.

What are Some Compatible Class 10 Clean Room Cleaning Solvents?

Some compatible Class 10 Clean Room cleaning solvents include di water, isopropyl alcohol blends, di water blends, and disinfectants. Using compatible solvents gives efficient cleaning results.