Aluminum T Channel Manufacturer

Aluminum T Channel: An Ultimate FAQ Guide

Aluminum T Channel is an excellent replacement for heavy metals with reduced stability and higher costs. As aluminum channels come in various shapes and types, the T shape is used extensively in a wide range of applications, including clean rooms.

With high corrosion resistance and damage protection, it enables you to build strong and sturdy constructions that last for many years. The assembly and maintenance are also negligible, thus saving your money.

You can also get it customized to keep the most favorable characteristics that suit your application. When choosing your Aluminum T Channel to make sure to consider its quality, strength, and durability.

As it is a unique shape, it has its own applications and areas of use. The unique feature’s benefits can be achieved only when you are well aware of the product. This article contains everything you might need to know about an Aluminum T Channel to get the best out of your investment. So let’s start reading.

Corrosion Resistant Aluminum T Channel

What is an Aluminum T Channel?

An Aluminum T Channel is a sturdy and stable aluminum assembly used in the construction of buildings, machinery construction, clean room building, etc. As it is made up of stable metal, it has a high corrosion resistance which protects against any reacting agents.

Damage resistance is also provided as the T channel is alloyed with other elements to increase the desirable properties. The electrical and heat conduction is also good. It is non-magnetic and has an appropriate strength-to-weight ratio.

Aluminum T Channel is a special type of aluminum extrusion used for a variety of structural applications. Its common primary characteristics include two flanges protruding from one side of a web that often resembles the letter C in cross-section.

It is lightweight and has an anodized finish for extra rust protection. It is versatile, compatible, modular, and can be cut to different desired lengths.

Sunnyda Heavy Duty Aluminum T Channel

What are the Specifications of an Aluminum T Channel?

The various specifications of an Aluminum T include:

Straightness:

.010″ x L’ is the straightness where L’ is the measured length

Flatness:

.004″ x W” is the flatness where W” is the width of the part

Twist:

1 × L’ is the twist, where L’ is the measured length

What are the Ideal Characteristics of an Aluminum T Channel?

Several distinctive characteristics of the Aluminum T Channel make it an advantageous choice for a variety of applications:

Excellent Electrical and Thermal Conductivity

The conduction qualities of an Aluminum T Channel are double that of copper, making it the most frequent material for big capacity overhead power lines.

Lightweight Resistance

It has a maximum strength ratio, making it the ideal material for load-bearing applications requiring lightweight materials.

Heat Flow and Shielding

Heat flow and shielding provide superior heat transmission than copper shields in aerospace applications and semiconductor clean rooms where weight and stiffness are key factors.

Rust and Corrosion Resistance

Aluminum, when exposed to air, generates an oxide covering that protects it against rust and corrosion, which can be strengthened by anodizing if necessary.

Non-Magnetic

In applications where magnetic qualities of materials pose problems, the nonmagnetic properties of the Aluminum T Channel are very advantageous.

Non-Sparking

It is the best material for extremely combustible or explosive purposes since it does not ignite.

100 Percent Reusable

It undergoes no degradation during the recycling, remaining identical to virgin material. In addition, its recycling necessitates only 5% of the energy required to process raw material.

Low Solubility and High Reflection

Lower solubility and high reflection are further characteristics that make Aluminum T Channel the best choice. It is the optimal alternative for those whose applications benefit from high reflection and improved solubility.

Non-Magnetic Aluminum T Channel

What are the Properties of an Aluminum T Channel?

An Aluminum T Channel is implied in multiple industries and areas due to its numerous beneficial properties, some of which are mentioned below:

• Type: Extruded Aluminum T Channel
• Material: 7075, 6000 series
• Temper: T3 – T8
• Shape: Round, flat, square, rectangle, angle
• Finish: Mill finish, anodizing, sanding powder coating, polishing, brushed, silver coating

What are the Mechanical Details of an Aluminum T Channel?

The mechanical details of an Aluminum T Channel include:

Softening:

It softens when the temperature reaches 400 degrees. Upon softening, it maintains its state.

Modulus of Elasticity:

The value for the Modulus of Elasticity is 10,000,000 lbs / sq in

Melting Point:

The melting point range lies between 1140° to 1210°

Yield Strength:

The yield strength, which is the stretching point, is T6 = 25,000 psi minimum

Elongation:

The elongation, which is the difference between yield and tensile strength, is 8% if the thickness is up to 0.124 and 10% if the thickness is more significant than 0.124

Rockwell Hardness:

The Rockwell Hardness is E scale of E50 Webster

Tensile Strength:

The tensile strength, which is the point at which material fractures, is T6 30,000 psi minimum

T6 Aluminum T Channel

What are the Benefits of an Aluminum T Channel for your Applications?

Aluminum T Channel has a wide range of benefits, some of which are:

Adapted to Custom Project

As it can be used in a vast variety of clean rooms, you can make it more specific for your own application by using certain techniques and designs. It can be customized according to your clean room demands.

Light Weight

There are free spaces in the structure, making it more sturdy yet lightweight. It is designed such that the physical properties and strength are increased, but weight is decreased. It enables you to enjoy easy assembly and handling. The transport is also reasonable and safe.

Premium Quality

Only the best quality Aluminum T Channel is great at bearing maximum strength. It helps you achieve the clean room construction standards and easy approval of your project.

Anodized Finish

The surface is anodized to add an additional layer that protects the channel from rusting and corrosion. It also gives a nice look that makes it presentable.

Versatile and Modular

The usage and application are very vast, thus allowing you to have a great experience in terms of selection, assembly, and maintenance. It is not just updated but also according to the standards provided by the ISO.

Length

The length can be adjusted according to the measurements of your choice. It helps you obtain a perfect fitting in your clean room and no loss in case of cutting.

What are the Applications of an Aluminum T Channel?

Choosing the right material is an essential aspect when manufacturing different products or building your clean rooms. The above-mentioned characteristics provide adequate answers related to a variety of applications of an Aluminum T Channel in numerous sectors, including:

• The characteristics of the Aluminum T Channel make it the material of choice for the construction of high-rise structures and bridges.
• Before the creation of airplanes, zeppelins were packed with aluminum. Today, numerous aluminum alloys are utilized in airplane and spaceship fuselages, equipment, and instruments.
• It is useful for X-ray machines, hospital beds, dialysis equipment, wheelchairs, clean room equipment, and dental chairs because of its great strength and conductivity characteristics.
• It is utilized in the construction of chassis, trunks, clean room doors, and windows.
• It plays a role in the reduced weight building of commercial airplanes and commuter trains and loading equipment and ramps used in the shipping sector.

Aluminum T Channel Applications

What are the Size Options Available in an Aluminum T Channel?

Following are the size options available in an Aluminum T Channel written in the pattern (depth × width × thickness) measured in inches:

For T6 Channel Varieties

• 1 ½ × ¾ × 5/32 (d × w × t)
• 2 × 1 ½ × ⅛ (d × w × t)
• 2 ¼ × 1 × 3/16 (d × w × t)
• 2 ½ × 1 5/16 × 3/16 (d × w × t)
• 3 × 1 ½ × 3/16 (d × w × t)
• 4 × 1 ½ × ½ (d × w × t)
• 5 × 2 × 3/16 (d × w × t)
• 6 × 2 × 9/32 (d × w × t)
• 7 × 2 ½ × 7/32 (d × w × t)
• 8 × 2 ¾ × ¼ (d × w × t)
• 10 × 3 × 9/32 (d × w × t)
• 12 × 4 × ⅜ (d × w × t)

For T5 Channel Varieties

• ½ × ½ × ⅛ (d × w × t)
• ¾ × ½ × ⅛ (d × w × t)
• 1 × ¾ × ⅛ (d × w × t)
• 1 ¼ × ⅝ × ⅛ (d × w × t)
• 1 ½ × 1 × ⅛ (d × w × t)
• 2 × 1 × ⅛ (d × w × t)
• 3 × 1 × ⅛ (d × w × t)
• 4 × 2 × 3/16 (d × w × t)

How is an Aluminum T Channel Different from Other Aluminum Channels?

Multiple types of aluminum channels are available, varying a little in their construction material and shape; some of them are explained below:

Aluminum T Channel

An Aluminum T Channel is mostly made up of 6000 series aluminum which works best for high-stress applications. It is mostly placed in places where the requirement of a quality metal is essential to be fulfilled.

It comes in various lengths with different thicknesses, which provides different levels of strength and durability. It is used in constructing frames, rails, clean room windows, rims, tracks, frames, and many other things.

Aluminum Hat Channel

Due to its hat-like appearance, it is commonly known as an aluminum hat channel, with two horizontal flanges pointing outwards and two vertical dimensions. It can be made at different heights, such as 5.25″ high. Also, the thickness ranges from .005″ to .150″.

You can use it to level masonry walls and clean room ceilings to provide a stable and leveled surface. Also, the hat channels are also implied in exterior, architectural, concrete wall, curtain wall, and drop ceiling installment applications.

Aluminum U Channel and Aluminum J Channel

These channels contain extra fabrication following extrusion; the process extrusion of lengthy aluminum shapes is done using a raw aluminum-made press. During processing, add inline fabrication, which covers the key slots, embossing, notches, debossing, holes, tabs, and material insertion.

You can install these channels in multiple industries due to their numerous beneficial features and properties. Most commonly, you can use them in making rails, slides, frames, tracks, and protective edges.

Aluminum C Channel

When talking about aluminum channels, the aluminum C channel is also an important type to consider. Its thickness falls between .003″ to .500″ range.

Similar to the aluminum U and J channels, it also comes with the provision of inline fabrication during the fabrication procedure. With its multiple uses, it can be used in constructing tracks, trims, decorations, frames, posts, covers, and a lot more.

Aluminum C Channel

What are the Elements Added to an Aluminum T Channel?

Different elements added to an Aluminum T Channel to improve its strength are:

• Magnesium
• Lithium
• Copper
• Manganese
• Zinc
• Silicone

What is the Strength of an Aluminum T Channel?

Different factors play a role in deciding the strength of an Aluminum T Channel including the thickness of the metal, its type, and size. A general rule for considering its strength is that it is stronger when exposed to lower temperatures than on its exposure to hot temperatures.

But you can always create your desired designs unevenly from an Aluminum T Channel affecting its strength characteristics.

How to Calculate Deflection and Support Loads for your Aluminum T Channel?

You can calculate the deflection and support loads for fixed uniform and fixed single Aluminum T Channel varieties with the help of the following guidelines.

Fixed Uniform

When the load is uniform along the extrusion, which is fixed on both ends.

D = 5L^3 * W / 348 * E * I

Where D is the Amount of Deflection calculated in inches, W is the weight of the object calculated in-lbs, and L is the Length of Extrusion calculated in inches.

E is the Modulus of Elasticity which is a constant having a value of 6063-T6, and I is the Moment of Inertia which is also a constant, specific for each profile.

Fixed Single

Where the load is placed along the extrusion that is fixed on both ends.

D = L^3 * W / 48 * E * I

Where D is the Amount of Deflection calculated in inches, W is the weight of the object calculated in-lbs, and L is the Length of Extrusion calculated in inches.

E is the Modulus of Elasticity which is a constant having a value of 6063-T6, and I is the Moment of Inertia which is also a constant, specific for each profile.

What is the Manufacturing Process of Aluminum T Channel?

Aluminum T Channel is produced by using a high-pressure ram forcing billets or logs of round aluminum stock through a channel-shaped die. Direct and indirect extrusion procedures are the two primary types.

While a billet is pressed through a hollow die by the ram, direct extrusion secures the die in place. With indirect extrusion, the billet remains stationary while the die is forced along its length by a hollow ram. These three distinct procedures apply to either approach:

Aluminum T Channel Manufacturing

Warm Extrusion

Filament occurs after the aluminum stock has been heated to full plasticization (ranges between 800°F and 1800°F, depending on alloy composition) and is frequently performed in a vacuum to minimize oxidation.

Cold Extrusion

The transformation of billets into extruded shapes occurs at or near room temperature.

Mild Extrusion

Depending on alloy composition, extrusion happens after heating stock to temperatures between 800°F and 1800°F.

Bending

The bending of extruded Aluminum T Channel is more complex than it may appear. This demands a specific combination of talent and experience to achieve that continuous curve in certain portions with ease. Even if you have expertise in doing it, it might still be difficult.

For good bends, you can attempt powder coating the item to facilitate bending while preserving the product’s quality and preventing damage after bending.

Currently, the most effective method for bending is a roll-bending machine. You can also attempt to bend the Aluminum T Channel by hand, but doing so can deform and damage the material.

It is an extremely bendable material. It can be accidentally bent without awareness. It would be best if you didn’t assume it is permanently damaged; you can straighten it yourself with the proper equipment.

Straightening

Use the following steps to straighten the Aluminum T Channel:

• Employing your hands, attempt to straighten it. However, it may be impossible to bend depending on its wall thickness.
• Utilize a heat gun and place the extruded Aluminum T Channel on a solid, level surface, such as a concrete floor.
• Then, use a heat gun to gently straighten the deformed component.
• Next, attempt to straighten the heated tube. Continue heating it while bending it until it is straight.
• Next, avoid bumps by striking the heated part with a rubber mallet.
• It is now fit for re-utilization.

How to Cut your Aluminum T Channel?

It’s not always easy to cut an Aluminum T Channel. Using too much force will cause damage to the aluminum, and using limited force will fail to cut it.

To get the most outstanding results, miter saws, cold chisels, and other instruments can be used for cutting. To get a clean cut on it, you’ll need one of the following blades.

Round Blades

Using these blades, it can be cut at any angle and in any shape needed. The blades are relatively thick. For a fine finish, they are utilized to provide abrasive cutting to the aluminum.

Razor Blades

When it comes to making a precise cut, razor blades are the best blades.

Sharp Blades

These blades with well-defined edges are best for making clean cuts. To cut it, follow the methods outlined below:

Cutting Using Miter Saw

• Ensure that the miter saw blade you’re using is the proper size and kind.
• To determine the blade to use, you must first determine the thickness of the metal to be cut.
• Use only the correct blades when cutting. Carbide-tipped blades, for example, can be used depending on the type of metal and its thickness.
• Next, attach the blades to the spools.
• The blade can be removed by removing the blade guard and replaced by removing the old blade and replacing it with a new one.
• Secure the Aluminum T Channel with a clamp is an important step. While cutting it, a C-clamp can be used to hold it in place. A clamp is used to ensure that cut pieces do not slide about during the installation.
• Finally, use the miter saw to cut through the Aluminum T Channel by slowly descending the saw onto the metal.

Using a Cold Chisel

To use a chisel to carve the T channel, follow the steps outlined below:

• It is best to choose something a little wider than the width of the Aluminum T Channel itself. The most common measurements are 1 inch, ¼ inches, ¾ inches, and ½ inches.
• Before you begin cutting, make sure your chisel is well-honed.
• It’s time to tighten up the Aluminum T Channel in the middle of the cold chisel’s jaws.
• To cut through it, you will need to strike the chisel handle with a ball-peen hammer while holding it perpendicularly to the metal.
• To make a notch, tap it a few times. You’ll be able to cut through it with your hands at that point, and there will be a snap.
• One must use a miter saw instead of a chisel to cut it if it takes too long.

Aluminum T Channel Cutting

What are the Precautions Related to Cutting and Framing your Aluminum T Channel?

The material placed on the conveyor must complement with the joint and the material head. There should be no contact between the Aluminum T Channel to be cut with other pieces on the conveyor.

Ideally, the cut surface should not be inclining, and the profile should be straight in both directions. Prevent rubbing against exposed iron racks by inspecting the rack tops and the packaging of plastic components for sharp edges.

It’s essential to give attention to the cantilever ratio of thin-walled profiles, long profiles, and circular arc profiles when framing an Aluminum T Channel. Also, pay close attention to the use of supplementary tools such as supporting sheet spacers while framing metal profiles.

It is important that the gaskets (pads) are correctly arranged with appropriate spacing and quantity. Some pads are easily deformed, and no pads should be placed on high-surface profiles). It is because they can bear the profile’s weight and must not be stacked heavily.

When stacking the Aluminum T Channel profiles in the frame, be careful not to let the ends’ weight cause the profiles to pile up and slide down.

Adjust the oil injection size of the sawing machine and pay more attention to the sawing speed, oil injection size, and burr on the sawing surface. Pay attention to the sewing machine’s pressing when working with an industrial T channel (stroke, weight). To avoid serious injury, pay close attention to the sawing process.

When sawing, it is strictly banned to exert force on both sides of the profile to avoid clipping the saw during the sawing process, which will cause the material beating action to occur and then instantaneously damage the material and hurt people.

Consider the Aluminum T Channel shedding to be blown clean, bristles to be scrapped off, the suitable intervals, the safe loading and transport, and the stack frame to be aligned.

The number of stacked frames cannot exceed the standard 4-layer quantity requirement. The hoisting material’s profile framework should be treated with caution.

A person should lift the object in the middle to see if the twofold length (sawing, oxidation chuck allowance) affects the rear. Especially, when working with small materials, long materials, thin materials, solid materials, flat materials, and other easily bendable materials (sawing, oxidation, packing, hoisting, shipping).

Conclusion

It is essential to invest in a structural element in your clean room that is not just affordable but also easy to assemble and maintain. An Aluminum T Channel helps you build a sturdy, clean room system and is a durable choice. Make sure you select the correct size when looking for an Aluminum T Channel for your applications.

100% Quality Tested Aluminum T Channel