Air Shower Room Manufacturer

Air Shower Room: An Ultimate FAQ Guide

An Air Shower Room serves as a controller between the cleanroom and its contaminated surroundings.

As humans tend to be the major contributor of disseminating particles from one space to another, thus it is necessary to take steps such as installing an Air Shower Room that can keep the environment of the cleanroom pure and sanitized.

You can get all the benefits of its various features such as a motion sensor, LED lights, electromagnetic interlock door, adjustable shower nozzles, recirculation vents, and emergency exit buttons that ensure effortless maintenance of your sensitive workplace.

Moreover, it protects your laboratories, pharmaceutical industries, hospitals, aerospace, and nanotechnology from pollutants, dust particles, latent viruses, and many other germs that may deter hygiene levels.

It is specifically manufactured to meet the high-quality standards of your cleanroom’s hygiene.

This buying guide will provide you with much more information about the Air Shower Room and help you understand its uses and applications. Let’s begin.

Air Shower Room Adjustable Nozzle

1.What is an Air Shower Room?
2.What are the Prominent Features of an Air Shower Room?
3.What are the Outstanding Benefits of an Air Shower Room?
4.What are the Applications of an Air Shower Room?
5.What are the Different Types of an Air Shower Room?
6.How does an Air Shower Room Work?
7.How does an Air Shower Room Increase your Workplace Efficiency?
8.What are the Functions of an Air Shower Room?
9.What is the Operating Sequence of an Air Shower Room?
10.How does HEPA Filtration Work in the Air Shower Room?
11.What are the Accessories of the Air Shower Room?
12.Is your Air Shower Room Worth the Cost?
13.How Much Time should you Spend in the Air Shower Room?
14.What Factors are Considered while Manufacturing an Air Shower Room?
15.How does an Air Shower Room Protect your Staff?
16.Why Should you Avoid Synthetic Gowns in the Air Shower Room?
17.How can you Install your Air Shower Room?
18.How does an Air Shower Room Maintain your Cleanroom Standards?
19.Conclusion.

What is an Air Shower Room?

An Air Shower Room is an enclosed chamber, which is usually placed at the entry point of controlled rooms to conserve their internal environment.

It is manufactured with embedded high-speed air jets that remove any contaminants attached to objects and your employees to significantly reduce the chances of destabilizing the cleanroom.

Control rooms are required to rigidly stick with healthcare and safety guidelines, so staff has to wear gowns and follow s protocols before entering into a cleanroom but usually, this is not just enough because contaminating particles can be easily transported via human equipment and appliances.

Therefore, it is necessary to use an Air Shower Room since it effectively wipes off every particle that can impure the environment.

After the doctors have dressed in a coverall and grabbed their essential equipment, they can go into an Air Shower Room where its powerful showers will efficiently remove any harmful residual, making them eligible to enter any controlled environment safely.

When you properly incorporate this into your cleanroom, it provides ISO-classified protection to ensure the cleanliness of the environment.

Sunnyda Air Shower Room

What are the Prominent Features of an Air Shower Room?

Below are some of the incredible features of an Air Shower Room that make it stand out from other hygiene maintenance appliances.

Adjustable Nozzles

An Air Shower Room has adjustable shower nozzles all over inside it; these nozzles allow high-velocity airflow in multiple directions; additionally, it also ensures that air reaches every corner and removes all dirt, bacteria, or any other viruses.

Electromagnetic Interlock Door

It consists of two doors, one door can be accessed from the contaminated room, and the other door directly opens into your cleanroom. If, in any case, both doors open simultaneously, this will cause cross-contamination and will destroy its authentic purpose.

For this reason, you will get its electromagnetic interlock door mechanism that prevents accidental simultaneous opening of both doors; the cleanroom door will only open once when the sanitization process is complete.

Emergency Exit Button

Any personal or system emergency may occur during the sanitization process; therefore, an Air Shower Room comes with an ‘emergency button’ that immediately shuts down the shower and releases both doors to allow a safe exit.

Recirculation Vents

An Air Shower Room is designed with recirculation vents planted inside the wall; they pull back the contaminated air and send it to filters. HEPA and ULPA filters then purify the air by eliminating almost 99% of bacterias, active viruses, fungi, and other pollutants.

Touchscreen Control Panel

There is a touchscreen control panel inside an Air Shower Room which gives certain control to users and allows them to perform some customizations.

You can adjust entrance and exit timings, cleaning cycle duration, and LED lighting mode.

Motion Sensor

An Air Shower Room is almost automatic to reduce human workload and potential errors. That is why it comes with a motion sensor that is responsible for automatically initiating the air shower cycle. It detects the body and starts the process.

Air Shower Room With Motion Sensor

What are the Outstanding Benefits of an Air Shower Room?

The Air Shower Room can help you in multiple ways:

• It comes with special showers that spray air at a certain pressure to adeptly remove debris and microscopic particles that can cause contamination.

• Its seamless design provides a safe passage for the entrance into the cleanroom.

• A video surveillance camera can be installed to monitor all the transfers of persons and objects.

• It also offers temperature control for smooth functioning.

• An inbuilt door lock allows only one door to open once. This mechanism will produce an airlock that reduces every kind of cross-contamination between the two environments (the contaminated environment of outside and the sterilized environment of inside).

• The LCD will provide information about environment variables and facts, so you can customize the cleaning cycle according to your workflow.

• LED lighting is also customizable via an LCD touch panel for lower power consumption or can be automated through a motion sensor to offer you the best setting that suits you.

• The Air Shower Room not only causes a significant reduction in transferring germs between the cleanroom and its unclean surroundings; but also serves as the controller and maintainer between two different cleanroom environments.

• Installing this might cost you bucks, but this is only a small percentage as compared to your multi-million dollar control room equipment.

• An Air Shower is constructed with high-quality stainless steel, so it can serve you for many decades; in addition, its durability makes it compatible with cleanrooms and other such controlled rooms.

• It is automated with a motion sensor; hence, it reduces all kinds of human error and increases overall energy efficiency.

• It is composed of highly efficient HEPA and ULPA filters that can even filter particles of 0.3 microns.

• You can get absolute results by just spending 40-120 seconds inside it.

• The emergency exit button present inside always provides your safety by handing you over the controlling reins.

Anti Rust Stainless Steel Air Shower Room

What are the Applications of an Air Shower Room?

An Air Shower Room can be installed in multiple sensitive places to control their environment and keep them safe; the prominent applications are mentioned below:

• Biotechnology

• Manufacturing & Processing

• Electronics and Optical Industries

• Biomedical

• Microelectronics

• Pharmaceutical

• Precision Manufacturing

• Aerospace

• Nanotechnology

Now, the detail of a few of applications is mentioned below:

Life Sciences

Fields such as biotechnology, biomedical, environmental sciences, and pharmaceuticals all come under the umbrella of life sciences. Whether it’s the production of a life-saving pharmaceutical drug or designing the new revolutionary device, such an operation can’t take place in uncontrolled and contaminated environments.

On that account, the Air Shower Room is a must-have in such workplaces to keep their environment protected from particulates.

Microbiologists need clean labs to properly study viruses and bacteria, bio technicians need to perform classified experiments, and pharmaceuticals need to derive sensitive formulas.

Therefore, using an Air Shower Room is crucial to install in all life sciences labs and control rooms.

Aerospace Cleanrooms

Aerospace appliance manufacturing requires climate-controlled rooms for quality performance testing.

Additionally, they also need special controlled environments for prototype testing to properly test all aerospace components. So, an Air Shower Room is undoubtedly the best investment for all aerospace cleanrooms.

Electronics and Optics

Even the slightest particle contamination in electronic and optical equipment can cause a major defect.

Electronics and optics are highly sensitive, and any slightest problem may compromise the quality; that is why you need this to ensure no pollutant enters into electrical manufacturing and assembly areas.

What are the Different Types of an Air Shower Room?

Following are some types of Air Shower Rooms based on their specifications:

• L-Shaped

• U-Shaped

• S-Shaped

• Tunnel Air Shower

• Cart Air Shower

• Straight Air Shower

Tunnel Air Shower

There are a lot of options available, and so you can choose your ideal fit according to the dimensions, geometry, space, construction material, and standards you aim to establish.

You will need three-door or U-shaped chambers if you need more space and footprint area for sanitizing more people in less time.

Whereas a smaller one will suffice if there are alternative entrances available in your cleanroom.

How does an Air Shower Room Work?

An Air Shower Room is primarily a chamber with high speed, low pressure, and a self-contained system with an interlock door mechanism. It turns on once the employee or employees (depending upon the size of it) enter the inside it.

The shower cycle is initiated once the motion sensor detects people, but first, both doors are locked before the jets start functioning.

This is due to the electromagnetic interlock system, which establishes an airlock during the process to ensure there is no cross-contamination between the rooms.

Once the doors are locked, air showers start flapping and blow air at high velocity to functionally dislodge any lingering particulate from employees.

Typically, an employee only needs to spend somewhere between 20-30 seconds to get 99% clean. Lastly, the other door leading to the control room is opened, providing access to it.

Spending only a few seconds in an Air Shower Room provides insurance of hygiene and protection from any contamination risk.

How does an Air Shower Room Increase your Workplace Efficiency?

Some sensitive processes especially require reduced airborne contamination and prevention from costly defects.

If the environment provided is not controlled, they might get low-quality results and major uncompromisable flaws.

An Air Shower Room effortlessly increases efficiency and remarkably reduces the human errors that may cause system malfunction. That is why it increases overall productivity.

Cost Efficiency

Now it might sound absurd to you how a big-budget Air Shower Room can be cost-efficient. Yes, it might be costing you a bit of load on your pocket but have faith that this is only a one-time investment.

Just consider the cost of your multi-million dollar lab and research equipment and compare it with the total cost of your Air Shower Room; this price will only seem a tiny percentage in comparison to the bucks you are saving.

Energy Efficient

An Air Shower Room is not only cost-efficient, but they are also energy efficient.

The customized LED lighting offers low-profile lighting with no compromise on visibility while cutting significant power loads. It also provides 12V DC power consumption that is economical for your pocket.

High-Performance Filters Offer High-Quality Service

It’s equipped with high-quality filters like HEPA and ULPA that are super powerful and filter 99% of air with particles as small as 0.3 microns.

These filters contribute to the high efficiency and productivity of these chambers.

Reduced Human Errors

Humans are prone to making mistakes that can cause errors; therefore, much of the work of an Air Shower Room is automated to reduce human workload and increase overall productivity.

What are the Functions of an Air Shower Room?

The entrance of personnel into the cleanroom is the major contributor to causing contamination and disturbing its internal environmental constants.

Hence the wide range of functionality provided by an Air Shower Room makes it a reliable source of maintaining proper separation between your control room and uncontrolled surroundings.

Below are some of its functionality:

Programmable Logic Controllers (PLCs)

PLC stands for Programmable Logic Controllers. They are actual control hubs of an Air Shower Room responsible for controlling all its operations.

They are circuitry, input, and output transistors that monitor all processes of this chamber.

PLCs are programmable software interlinked with computer interfaces and networks.

In order to control access to and from your cleanroom, PLCs obtain input from the interlock system, airflow sensors, and pressure sensors.

HEPA Filters

As mentioned above, HEPA filters can filter particles as small as 0.3 microns with 99.99% efficiency, while ULPA filters are 99.9995% efficient and can filter particles of 0.12 microns and larger.

Both are high-performance and highly functional filters. By installing another affordable prefilter, you can increase the life expectancy of these two high-priced filters.

With time, the performance of these filters even becomes better as their smoothness fades due to air friction, increasing the static charge accountable for better filtration.

Closed-Loop System

An Air Shower Room offers a closed-loop system responsible for recirculating the air. First, the filters force air through shower nozzles with high velocity and pressure over the personnel to sanitize.

Then this contaminated air is pulled back into the plenum through floor vents and sent to the filters that decontaminate it and reuse it. This is how air is recirculated in a closed-loop system.

Air Ionizers

When air is forcefully rubbed against surfaces, it creates a static charge. Since laboratories contain charge-sensitive electrical equipment, therefore it is crucial to take precautions.

To address this issue, the Air Shower Room has embedded air ionizers that ensure your body is electrically neutral before stepping out into the cleanroom.

Safety

With all the other functionality, there is also no compromise made on your safety

An Air Shower Room comes with an emergency exit button that allows you to exit safely out of it in case of any system or personal emergency.

Variety of HEPA Filters for Air Shower Room

What is the Operating Sequence of an Air Shower Room?

There are 3 main operating sequences of an Air Shower Room:

• One-way

• Two-way One-way

• Two-way

One-Way

In such a sequence, personnel may only enter a cleanroom via an Air Shower Room, but he will use some other door for the exit.

Two-Way One-Way

During this sequence, a person may enter and exit through its doors, but the Air Shower Room will be activated when someone is entering and will remain off after the exit.

Motion sensors and door sensors detect movement and activate accordingly.

Two-Way

This method is beneficial if you are working in a pharma lab or dealing with chemicals. In this sequence, you may enter and exit through the door, and the shower will be activated both times during entrance and exit.

This will help you get rid of any hazardous chemicals attached.

One Way Air Shower Room

How does HEPA Filtration Work in the Air Shower Room?

An Air Shower Room generically comes with both HEPA (high-efficiency particulate air) and ULPA filters; both are more than 99.995% efficient and capable of filtering particles as tiny as 0.3 microns. HEPA filters are mechanical air purifiers that have a mesh inside, which traps contaminants such as pollutants, pollens, dust particles, and even tobacco smoke.

HEPA filters use two main mechanisms for filtration. First, there is a fine net, like a sieve, that traps larger particles, then there is a concertina of what looks like folded paper, and it traps wonderful and tiny particles.

These filters are placed in the top compartment of the room. The air shower sprays air and then filters suck it to decontaminate, which helps to establish closed-loop circulation inside the room.

If used with prefilters, their efficiency increases by 30%.

What are the Accessories of the Air Shower Room?

There are specific customizations that you make according to your desire, need, and taste.

Here are some popular accessories that you can get for your Air Shower Room:

• Disposable Prefilter

• SS Air Nozzles

• Reduced Vibration

• Energy Efficient

• Microprocessor Controller

• High-Velocity Shower Jets

• Emergency Stop Buttons

Air Curtain

The air curtain comes with a ULPA filter blade shower that forces air through this thin blade to remove particulates from a person entering the cleanroom. They are installed right next to the entrance door inside the room and act as yet another protective layer.

Adjustable Stainless Steel Shower Nozzles

Adjustable stainless steel nozzles can be planted inside an Air Sower Room. These stainless steel nozzles are more durable and can withstand frequent sterilization cycles.

They are also highly adjustable, and hence they can boost the overall performance of the system.

Stainless Steel Cleanroom Doors

You can also opt for stainless steel doors for your Air Shower Room; these doors give an edge to your design and immensely simplify all cleaning, maintaining, and sterilization processes.

These stainless steel frames can be easily installed on the door.

Air Shower Room With Microprocessor Controller

Is your Air Shower Room Worth the Cost?

You might be impressed with all the quality, working, and efficiency of an Air Shower Room, but you will wonder if it is also worth its cost.

Yes, whether you believe it or not, Air Shower Room only adds up a tiny percentage to your overall cleanroom installation cost.

Compared to all the giant costs you are paying for cleanroom, this amount is just minuscule.

Consider the fact that if it succeeds in saving one particular case of potential contamination, you are in real saving a lot more than its cost. Moreover, it is only a one-time investment.

Even a single contamination case can cause a major disaster in your quality control standard and deter the whole manufacturing process.

Whether you are working in a pharmaceutical lab to compose a life-saving drug, classified biological research, or designing a sensitive device, you must ensure the sanitization of your cleanroom and keep its environment control.

Therefore, undoubtedly, an Air Shower Room is a beneficial and worthwhile investment. You can save billions of lives by spending only a few bucks.

How Much Time should you Spend in the Air Shower Room?

Now, if you are convinced in investing in an Air Shower Room, let’s dig into some real details of how you are supposed to use it to get maximum benefits.

You should be spending around 30-120 seconds, even though this is not any standard. This much time is adequate to get rid of almost all particles, even those nestled in your coveralls.

Commonly, people only spend 20 seconds, but this timing is dependent upon the type of standard you are seeking to maintain in a cleanroom.

What Factors are Considered while Manufacturing an Air Shower Room?

An Air Shower Room is usually manufactured, keeping the specification below in view:

• It is a self-contained unit of filters, transistors, motors, controllers, interlocking doors, and electrical panels.

• All the materials used in the interior and exterior are completely sealed and compatible with class 1/10 cleanroom standards.

• White plastic laminate is applied all over visible surfaces.

• The Trim is made with 0.04 anodized aluminum.

• The doors are made with clear anodized aluminum and .25 tempered glass.

• Air nozzles are adjustable and appropriately spaced to provide airflow of 7000 fpm.

• The air returning panels are made with white baked enamel steel grilles installed in the walls.

• Interior ceilings include HEPA filters and lighting.

• The Air Shower Room is constructed following Federal Standard 209E and Air Force Tech Order 00-25-203.

How does an Air Shower Room Protect your Staff?

An Air Shower Room not only controls your environment effectively but also keeps your employees protected against all potential health and health hazards.

• By spending just a few seconds inside, you can get sterilized.

• It spares no effort in ensuring an aseptic environment by restricting the number of workers inside.

• It also limits the people exposed to any potential risk; thus, the safety of your employees, equipment, appliances, and objects is doubled.

• Individuals are the prime source of transferring germs and pollutants to and from the environment, so if you put effort into sanitizing them, you will be cutting down almost 70% chances of jeopardizing the sterilization of your cleanroom.

• Another positive aspect of working inside an ISO classified suit is that you’re working in a germ-free and healthy environment that eliminates the chances of causing any harm to your staff.

• Everything transferred into the cleanroom is adequately sanitized to pursue the highest quality standards and maximum protection against latent viruses and health hazards.

ISO Certified Air Shower Room

Why Should you Avoid Synthetic Gowns in the Air Shower Room?

Wearing synthetic gowns should be avoided inside an Air Shower Room due to 2 reasons.

First, it creates a static charge; secondly, filters will be required to be cleaned frequently. This is due to the synthetic fiber, whose particles usually build up in the filter.

It is recommended to use natural fibers since they are less permeable and have fewer stitching points. Try to use gowns that have minimum stitching points as they may serve as penetration points.

How can you install your Air Shower Room?

For installation, first, you need to determine your entry point and the type of Air Shower Room you need according to your entry and space.

Secondly, there is nothing more that needs to be done. You just need to choose the area and place your Air Shower Room.

It comes in various types like S-shaped, L-shaped, and U-shaped. You can choose the best fit according to your space.

Air Shower Room Installation

How does an Air Shower Room Maintain your Cleanroom Standards?

Air Shower Room is a simple, short, and convenient method of sanitization that saves you from various other cumbersome cleaning processes.

Decontamination of the environment is not just about wearing protective gloves or synthetic gowns since they may have contaminants attached that go unnoticed.

Air Shower Room sprays air that wipes off dirt, bacteria, and grime effectively from your head to toe, leaving no space unattended to ensure that your cleanroom standards are maintained.

It is said that not only disinfect you but also scrub the surrounding air around the unit to make sure that only clean air enters inside the cleanroom.

Individuals are considered the primary source of carrying loose particles inside your cleanroom facility; these doors help to create a barrier between control environments.

They also reduce the risk by minimizing entrances and limiting unauthorized, unwanted accesses.

Conclusion.

An Air Shower Room is meticulously designed to serve as a gateway between the control room and its surroundings. It maintains the internal environment and prevents cross-contamination.

It also saves your sensitive operation, processes, and research so that you can get precisely accurate results every time.

There are also various types available so that you can find the best fit for your space. Moreover, it also allows certain customizations to allow you to adjust things according to your needs.

In a nutshell, an Air Shower Room is a worthy one-time investment to save your sensitive processes and any potential health hazards. Additionally, this buying guide provides a handful of information about its use, benefits, and installation; you can read it to have its safe and lasting use.

100% Quality Tested Air Shower Room

FAQs for the Air Shower Room.

What is the Initial Velocity of an Air Shower Room?

The initial velocity of an Air Shower Room is around 18-30 m/s (3543-5906 fpm). This velocity is productive in eliminating maximal environmental particulates.

What is the Diameter of an Air Shower Nozzle?

The nozzles of an Air Shower Room are adjustable and made with stainless steel. They are about 25mm (1″) in diameter.

What are the Benefits of Installing UL-listed or ETL-listed Air Shower Room?

UL-listed and ETL-listed Air Shower Rooms provide third-party safety certification. These both are standard testing laboratories trusted in the US and worldwide.

These listings make sure that your system meets municipal and permitting requirements.

How is the Air Shower Room Shipped?

An Air Shower Room can be either shipped fully disassembled for easy shipping or partially disassembled.

Disassembled products may cause difficulty in shipping but can ease your assembly process.

What is the Purpose of PLCs in your Air Shower Room?

The PLCs inside an Air Shower Room provide multiple controls that include: adjusting time and counting cycles.

These customizations allow you to explore the best setting required for the maintenance of your desired standard.

How Frequently do you Need to Replace HEPA Filters in an Air Shower Room?

The answer will vary according to your usage and total operation time. However, it is suggested to replace it every 2-3 years.

What Materials are used for the construction of an Air Shower Room?

The Air Shower Room is built with high-quality, durable material. They are made with cleanroom compatible stainless steel and plastic.

What are the Power Requirements of an Air Shower Room?

The standard power requirement of an Air Shower Room is 208 V 60 Hz for four wires, three phases.

There are 13.6 FLA units per blower section. If you increase phases, it’ll consume more electricity.

What Kind of Motor is used Inside an Air Shower Room?

Thermally protected motors are used in an Air Shower Room. These motors efficiently work to support the sterilized and contamination-free environment.

Air Shower Room Raw Material