Air Shower in Pharmaceutical Industry

Air Shower in Pharmaceutical Industry- A Complete Buying Guide by Sunnyda.

Contamination control is an essential requirement of pharmaceutical manufacturing processes for regulatory compliance and pure yields.

Entry of contaminants into the industry hinders the efficiency of ongoing pharmaceutical processes by mixing with the clean air and transferring particulates to it.

To overcome this issue pharmaceutical product manufacturers have come up with the idea of installing an Air Shower in Pharmaceutical Industry.

As a result, the entry of contaminants into the pharmaceutical area is controlled.

Anything that enters into the industry is passed through the air shower booth for removal of harmful particulate that may contaminate the industrial environment.

This article discusses Air Shower in Pharmaceutical Industry in detail. Read below to know how this shower works, its benefits, applications, maintenance, and much more. Let’s begin

Air Shower Testing Before Delivery 

What is an Air Shower in Pharmaceutical Industry?

An Air Shower in Pharmaceutical Industry is a free-standing air circulation chamber present at the entrance of the pharmaceutical industry.

It reduces contamination of the industrial environment as workers pass through it and then enter the pharmaceutical industry.

An Air Shower in Pharmaceutical Industry has the same function as that of a pressure washer system used for car washing purposes.

It hinders cross-contamination between the contaminated outside environment and the clean inside environment. HEPA or ULPA filters are installed for efficient air filtration results.

The worker enters the chamber, both the entry and exit doors are closed, the high-pressure air stream is thrown on the worker, with the help of pre-adjusted nozzles, and particulates are removed.

It is perfect for industries having high pollutant control application demands like pharmaceutical, biotechnology, and semiconductor industries.

Sunnyda Air Shower Booth With Automatic Roller Door

What are the Excellent Features of Air Shower in Pharmaceutical Industry?

• High-velocity shower jets with 20 m/s speed for efficient scrubbing

• Programmable operating modes

• Disposable primary filter featuring 85% filtration

• Indicator lights for regulating traffic flow

• Direct drive centrifugal blowers with permanent lubrication

Excellent Features of an Air Shower

What are the Specifications of Air Shower in Pharmaceutical Industry?

Efficacy (capacity and power) and air filtration are important specifications to consider when choosing an Air Shower in Pharmaceutical Industry.

Capacity and Power:

Power and capacity play a vital role in deciding air shower efficacy. For deciding the cleaning power, the speed of air being pumped out of the nozzles also known as nozzle velocity is majorly involved.

To remove pollutants, high-velocity air is required; the greater is the cleaning force-velocity, the higher will be the contaminant removal at an instant.

At an instant, the air available for transportation through the system is called capacity.

Less time is taken by the recirculation system and the filter for removing harmful contaminants if the air volume is high.

The nozzle velocity increases when nozzles are moved farther, which also results in a decline in the cleaning efficiency.

The Air Shower in Pharmaceutical Industry works best when it features more than one nozzle installed very close to the product or worker.

To examine the high-pressure supply ducts, they should be removable and able to move into different positions as needed.

Air Filtration:

Most recirculating air filtration systems employ two sets of filters in their operation.

Before the main filter comes in, a pre-filter collects the vast majority of pollutants before they can be captured by the main one.

Secondly, there is a high-capacity HEPA filter with a 99.97% efficacy rating. The filtered air is ejected via the air shower nozzle.

Blowers for HVAC systems are commonly installed in the ceiling. Whether you don’t want the blowers inside your settings, see if they can be mounted on an external wall.

Pre-filters should be replaced regularly to make basic maintenance easier. The cost of replacement filters is low, and they may be swapped out quickly.

Pharmaceutical Air Shower Design Specifications

What are the Technical Details of an Air Shower in Pharmaceutical Industry?

• GI plus powder-coated or SS 304 material

• Offers corrosion resistance

• 50 Hz frequency

• 2, 3, 5, 7.5, or 10 (in Hp) are the motor capacity options

• 600, 800, 1000, 1200, 1800, 2100, or 3000 (in cfm) are the blower options

• 15+/- 5 m/s is the air velocity

• [750(W) X 2000(H) X 750(D)] [915(W) X 2000(H) X 915(D)] [1200(W) X2000(H) X 1200(D)] are the optional working area dimensions

• An adjustable timer is available for adjusting the shower time, depending on your application requirements

Technical Details of Air Shower Room

How Does An Air Shower in Pharmaceutical Industry Work?

When a worker enters through the Air Shower in Pharmaceutical Industry, the infrared sensor is activated and closes the hermetic door by activating interlock magnets.

Pre-adjusted nozzles release Class 100 filter air streams at high velocity on the worker.

Due to high streaming speed, a scrubbing action is produced by creating a flapping effect on the clothes of the worker. As result contaminants are removed from his garments.

This cycle runs for a specific time duration, after when the exit door is opened and indicator lights turn on.

A microprocessor controller is placed in it to adjust this cycle time.

Working Principle of Clean Room Air Shower

What are the Components of An Air Shower in Pharmaceutical Industry?

Automated Floor Switch:

On activation of this switch present in the shower, pressured air is sent out of the adjustable nozzles at speeds between 30 m/s and 41 m/s, (6000 and 800 fpm) which provides the force needed to scrub away particulate matter efficiently.

Nozzles:

The lowest placement of the nozzle is 19″ from the floor, and they are all set regularly on the ceilings and walls for equal filtered air distribution.

Filter:

Using a closed-loop system, the Air Shower in Pharmaceutical Industry eliminates 99.97 percent of all particles sizing less than 0.3 microns by circulating unclean air downward via hollow walls and grills.

Interlocking Doors:

The use of interlocking doors keeps contaminants out, reducing the risk of contamination. To keep operators safe in the case of a power outage, they are automatically detached.

Fluorescent Lighting:

No matter the size or design you choose, ceiling-mounted fluorescent lighting gives complete visibility since it doesn’t get in the way of airflow.

Emergency Alarm:

Additionally, each Air Shower in Pharmaceutical Industry has an emergency alarm that activates an alert and unlocks the electric sliding door, allowing you to leave safely.

Corrosion Resistant Air Shower Tunnel Nozzles

What are the Benefits of Air Shower in Pharmaceutical Industry?

Disposable Pre-Filter:

It saves you from paying heavy filter maintenance costs and is easy to replace.

Stainless Steel Air Nozzles:

These nozzles have corrosion-resistance properties and prevent corrosion problems. Corrosion disturbs the efficiency of the filtration process.

Energy Efficient:

It uses minimum energy and provides maximum efficiency.

Microprocessor Controller:

A microprocessor controller is great for heavy data processing in seconds.

High-Velocity Shower Jets:

These shower jets have better washing results and need less input.

Emergency Stop Buttons:

Emergency buttons help you immediately stop the Air Shower in Pharmaceutical Industry in case of unfortunate situations.

Air Shower Room Highly Efficient Controller

What are the Applications of Air Shower in Pharmaceutical Industry?

• Pharmaceutical Laboratory

• Gold Producers

• Animal Facilities

• Semi-Conductor Laboratory

• Cloth Manufacturer

• Chemical Laboratory

• Food Testing Laboratory

• Defense Research Lab

• Electronics Industry

• Industrial Clean Room

Applications of Air Shower Clean Room

What are the Different Size Options of an Air Shower in Pharmaceutical Industry?

Option 1:

• External Dimensions (mm): 1260 x 2000 x 2050
• Internal Dimensions (mm): 790 x 1920 x 1930

Option 2:

• External Dimensions (mm): 1530 x 2000 x 2050
• Internal Dimensions (mm): 790 x 1920 x 1930

Option 3:

• External Dimensions (mm): 2330 x 2000 x 2050
• Internal Dimensions (mm): 1590 x 1920 x 1930

Option 4:

• External Dimensions (mm): 1260 x 3000 x 2050
• Internal Dimensions (mm): 790 x 2920 x 1930

Option 5:

• External Dimensions (mm): 1530 x 3000 x 2050
• Internal Dimensions (mm): 790 x 2920 x 1930

Option 6:

• External Dimensions (mm): 2330 x 3000 x 2050
• Internal Dimensions (mm): 1590 x 2920 x 1930

Small Size Easy to Relocate Air Shower Room

What is the Difference Between A Single and A Double Door Air Shower in Pharmaceutical Industry?

Double Door:

It is appropriate for high traffic. The door design is sliding with the sensor or pull-type manually with a handbrake. In this case, the door movement demands the utilization of side space.

These doors can be either floor-mounted or elevated off the ground. Floor-mounted is compatible with both people and products.

Single Door:

1 person should be sent through at a time and then the next. Raised flooring with perforated or checkered plates is used for the base material.

This is the traditional style Air Shower in Pharmaceutical Industry for personnel in case of little traffic or if there is no need to transfer materials.

Clean Room Air Shower With Automatic Double Door

What is the Operating Sequence of An Air Shower in Pharmaceutical Industry?

When compared to traditional air showers, the Air Shower in Pharmaceutical Industry comes with three pre-programmed working sequences, which include:

One-Way:

It allows entry to authorized personnel but not the exit. There are two side doors; the clean one is locked while the grey one is not in normal conditions.

This style of operation is beneficial for regulating traffic flow both within and outside of the controlled area.

Two-Way One-Way:

This air shower allows personnel to enter and leave the controlled area.

A time-sequenced control and door sensors allow detection of people entering or leaving the controlled environment.

Two-Way:

It allows entry and exit through the controlled area. It can be activated in both directions.

Animal research and pharmaceutical applications benefit from this method of operation since it stops potentially harmful allergens and chemicals from leaving the controlled environment.

Two Way Air Shower Booth

What are the Design Considerations of an Air Shower in Pharmaceutical Industry?

The designs and layouts of the Air Shower in Pharmaceutical Industry may be customized to meet specific industrial needs depending upon the number of employees that will be working within it at a given time.

Moreover, because they are pre-assembled they make shipping and installation easier.

For effectively cleaning the employees using an Air Shower in Pharmaceutical Industry which is equipped with nozzles along both sides.

In a 90° construction, the entry, as well as exit both are at a 90° angle.

In comparison to the straight-through construction of Air Shower in Pharmaceutical Industry, this arrangement uses fewer air nozzles but requires the worker to perform a complete 360-degree rotation to ensure proper cleaning.

Even double and triple entry and exit doors are available in some units. Some air shower designs are specially made for cleaning carts, pellets, and conveyers.

Low-profile air showers can be used in facilities with ceilings as low as 96 inches.

If the ceiling is not very high (let’s say 96 inches) then low-profile showers are preferred. Exclusive air showers can be designed for impaired individuals.

The number of people allowed to enter your air shower at a particular time determines its size.

Different varieties of air showers are available to accommodate one person at a time to multiple people. To accommodate multiple people air shower tunnel is the best option to go for.

Tunnels are becoming famous in the construction industry as a result of the length of cycle time necessary for a shift change.

Air Shower Room Standard Design

Is An Air Shower in Pharmaceutical Industry Worth the Cost?

For many years, an Air Shower in Pharmaceutical Industry has been the topic of debate due to its efficacy in contamination control.

To finish this debate, it has been subjected to various tests for demonstration of the efficacy.

The test results are a clear indication of the significant efficacy of the Air Shower in Pharmaceutical Industry in reducing particle matter.

The majority of the time, particulate matter reduction is based on the kind of garment worn, the size of the particle, and the cycle duration.

The results are directly related to the design, use, and maintenance of the shower. Its price is negligible as compared to the total cost of the pharmaceutical industry.

You should consider the Air Shower in Pharmaceutical Industry as vital equipment for all the applications where contamination matters.

Compact Design Industrial Air Shower

What is the Cleaning Capacity of An Air Shower in Pharmaceutical Industry?

The worker must go through an Air Shower in Pharmaceutical Industry before entering the clean environment to remove any particle pollutants from their clothing and skin.

Capacity and power are the main factors affecting its efficacy.

For cleaning power, which is defined as the rate at which air is forced through the nozzles, also known as nozzle velocity is what matters.

High-velocity air is perfect for efficient particle removal. The results are directly proportional to the velocity of the cleaning force or air.

The capacity of a system refers to the amount of air that can be cycled through it.

Increased air volume translates into a more efficient filtering and recirculation system for cleaning and eliminating pollutants.

Air Shower in Pharmaceutical Industry with 1900 cfm air circulation and highly efficient nozzles (7,800 fpm) gives the best results.

As the distance between the nozzle and the personnel grows, so does the cleaning efficacy.

Close nozzle placement is recommended for efficient working of an Air Shower in Pharmaceutical Industry. Multiple nozzles give better results.

There should be a suitable distance of 36 inches between the opposing walls and the nozzles. Between the nozzle and the worker, the recommended distance is 36 inches.

The worker will be exposed to airspeeds between 6,500 and 7,000 fpm at that distance, which is still a powerful cleaning force.

This speed is different in the case of a static and portable air shower.

Multiple Air Shower Nozzles to Improve Cleaning Capacity

What are the Sources of Contamination in an Air Shower in Pharmaceutical Industry?

Personnel contamination is the most common cause of contamination, and anybody entering Air Shower in Pharmaceutical Industry must adhere to strict preparation protocols to limit the extent of the contamination.

The air shower suit, which covers the majority of the body, or a gown, cap, or hood over the clothing is used, depending on the cleanliness requirements in it.

Particulate-binding clothes, for example, made of smooth-surface synthetic material are designed to weaken the mechanical link between particles and allow them to be shed easily.

Wool and cotton are considered the best natural fiber materials because of their rough surfaces. As a result, tough connections are built between their surface and particles, making cleaning difficult.

The air shower Industry enables these garments to be reused multiple times before requiring a thorough washing, thus reducing operational costs.

What is the Preparation Procedure of Entering an Air Shower in Pharmaceutical Industry?

People are the major source of contamination in an air shower, so personnel must follow a set of guidelines before accessing it.

An Air Shower in Pharmaceutical Industry is the final cleaning process before entering the pharmaceutical industry.

Employees must first dress in a gowning room, either in a suit or in a gown and cap or hood, before entering the facility.

Air shower aids in the purification of the air. It is via this technique that the pharmaceutical industry is able to maintain its standards while also reducing operational expenditures.

The decontamination procedure results in cleaner air entering the controlled area, which reduces product faults and increases production yields.

The reduced pollutant loads in HEPA filters in Air Shower in Pharmaceutical Industry allow them to operate for a longer time.

It requires substantially less care and consumes significantly less energy as a result.

Air Shower Room Suit

What are the Criteria for Selecting An Air Shower in Pharmaceutical Industry?

The following criteria should be considered while choosing an efficient Air Shower in Pharmaceutical Industry:

• A modular system is preferable as customization, shipping and assembling become easier.

• Stainless steel construction should be preferred.

• Blower systems should be of prime quality as it is necessary to provide air at high velocity and volume to maintain the productivity

• Before HEPA filter quality should be confirmed.

• The recirculating filtration system, followed by high-capacity HEPA filters.

• However, Air Showers in Pharmaceutical Industry may also be used to eliminate particulates. Like in cases, when workers exit hazardous work locations, before public exposure. As a result public or preventing cross-contamination while transferring from one workstation to another.

• Magnetic door interlock systems along with proper controls should be placed in all units.

Lower operating costs and high reduction yields may both be gained by proper training of the personal and proper maintenance of the system.

Stainless Steel Air Shower Booth for Medical Industry

What are the Optional Accessories you Can Install in your Air Shower in Pharmaceutical Industry?

Infrared Sensor Auto Sliding Door:

The infrared sensor detects the objects within a specific range of the auto sliding door and allows personnel entry or exit.

PLC Controller Touch Screen:

It helps in smooth adjustment and monitoring of the settings as per the application requirements.

ULPA Filter:

If your pharmaceutical application involves particle size less than 0.3 microns, you can use a ULPA filter that is compatible with particle sizes of 0.12 microns.

Heavy Duty ULPA Filter for Air Shower Tunnel

What are the Installation Instructions for An Air Shower in Pharmaceutical Industry?

• Install prefabricated monobloc modules in the projection walls.

• Use patent modular grid fixing rails along with compatible cover strips for airtight finishes.

• Install a butt joint between the floor and ceiling or wall.

• Seal the gaps using a silicone joint.

Air Shower Room Installation

How to Maintain your Air Shower in Pharmaceutical Industry?

• Take care of regular filter cleaning and replace when required.

• Only reuse the filter if it is non-disposable.

• Clean the nozzles for uniform distribution of filtered air.

• Carry out regular inspection of your Air Shower in Pharmaceutical cleanroom and solve the emerging problems immediately.

• Maintain the performance chart for monitoring efficiency.

Maintenances of Air Shower Booth

How to Get Maximum Results from your Air Shower in Pharmaceutical Industry?

The Right Size and Design:

For efficient and effective operation the Air Shower in Pharmaceutical Industry must be of the right size and design.

Choosing the Best Filter:

At 0.3 microns, HEPA filters have a minimum efficiency of 99.99 percent. Or you can install a ULPA filter which at 0.12 microns gives a minimum efficiency of 99.999 percent.

Proper Wash Downtime:

Allow a wash downtime of 45 seconds (at least).

Air Filtration:

The air entering the Air Shower in Pharmaceutical Industry should be properly filtered via HEPA box to avoid employee contamination in the cleaning process.

Preset Nozzle Pattern:

You must follow a predetermined nozzle pattern and set the nozzles in a position for downward airflow to maintain the wash down effect.

Ensure that the garments are capable of loosening dust.

Garment Composition:

Materials like nylon, Teflon, or dacron should be used in garment composition as they shed less than cloth.

Maintain Negative Pressure:

Negative pressure is required for the working of the Air Shower in Pharmaceutical Industry.

This means that the inside pressure should be less than the outside pressure for reducing the chances of contamination.

Proper Maintenance:

The air shower must be well-maintained for efficient working. Inadequate maintenance can be a major cause of contamination.

Standing Position:

Importantly, workers must act properly; for example, standing in the corner or off-center in the Air Shower in Pharmaceutical Industry for avoiding the airflow defeats the actual objective of the showering process.

The user should stand in the center. Also in the 45 seconds time duration he should frequently turn at 360 degrees keeping his hands above the head.

Leaving Instructions:

After the completion of standard dwell time or purge time, the person should not exit the shower immediately to allow particles to fall through the floor grate instead of allowing their entry into the controlled environment.

99.99% Efficient Air Shower Room HEPA Filter

Conclusion:

Air Shower and pass thrus are great for preventing contamination of the pharmaceutical environment and maintaining the efficiency of pharmaceutical processes.

To get the maximum benefit of this shower, always ensure to stay in there for the recommended time duration and rotate in all directions for maximum contaminant removal.

You can also calibrate the cycle timing with the hygiene requirements of your application.

Take care of the maintenance of your Air Shower in Pharmaceutical Industry for its high-performance results, increased efficiency, and maximum durability.

ISO Approved 100% Quality Tested Air Shower